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CPS-i2000(R2) MANUAL

Compensation of Load Line Drop Voltage (Sense ++/--) battery charger operation mode 

Remote Sensing as a battery charger 

If the CPS-i power supply unit is used as a battery charger, it is recommended to refrain from sensing. It can 
lead to severe damage to the power supply, if the polarity of the sense line is confused (field experience: such 
error often occurs when system service is required, e.g., when the batteries are changed). If it is necessary to 
use sensing, proceed as described in the figure below. Proven approaches are 250mA for the fuses and 3...5A 
load capacity of diodes. 

Master-Slave Mode Analogue Interface (Ureg-OUT/Ireg-OUT) 

The CPS-i laboratory power supplies offer the possibility of Master-Slave operation. To increase the output 
current, up to 5 units of the same type and output voltage can be connected in parallel with the standard 
analogue interface. One device takes over the function of the master, the other devices assume the slave 
function. The Current Share Bus (CS) marries the involved power supplies together. The CS bus allows a 
symmetrical current distribution in parallel operation of several identical CPS-i units. 
Define the power supply as the master, which you want to address with your control. A coding of the power 
modules as the master or the slave is required (see below table). The signals of the interface are looped 
together. Connect Ureg-OUT and Ireg-OUT of the master to Ureg-IN and Ireg-IN from to slave. Connect the 
corresponding Ureg-OUT/Ireg-OUT from the slave to the next slave, etc. All the monitoring signals of each 
power supply are still available. 

Master 

Slave 

0-5V 

0-10V 

0-20mA 

4-20mA 

Potis 

0-5V 

0-10V 

0-20mA 

4-20mA 

Potis 

S1 

S1 

S2 

S2 

S3 

S3 

S4 

S4 

S5 

S5 

S6 

S6 

S7 

S7 

S8 

S8 

S9 

S9 

S10 

S10 

S11 

S11 

S12 

S12 

Current Distribution in Parallel Mode (CS), CSB Current Share Bus 

In parallel operation, a uniform current distribution between the participating power supplies is important. To 
prevent one of the power supplies going early into the current limitation and display error message. An uneven 
load and thus premature aging of the participating devices is prevented. 
Connect CON3 contact 5 (CS) to contact 13 of the slave. Are other devices involved in the parallel operation, 
you may grind the CS bus through from unit to unit. The current division between the devices will be performed 
automatically. The accuracy of the current distribution is max. ±5% at Iout 

0.5xIout max. Derate total output 

current by 5% to prevent unit overload condition. 

[email protected]

www.powersolve.co.uk

020321

Содержание CPS-i2000

Страница 1: ... AC ok and DC ok Precise dynamics on load change Series parallel operation up to 100kW EMC conducted class B radiated class A Efficiency 92 94 PFC Powerfactor 0 99 Variable controlled fans from Papst Long lifetime under hard operation Fast down programming option PS Solid 2U and 3U subframes available Model Voltage programmable Current programmable CPS i2000 018 0 18Vdc 0 165A CPS i2000 030 0 30Vd...

Страница 2: ...C standards EN55032 conducted Class B radiated Class A The mechanical design of the CPS i2000 device series is unique It is the first power supply line in the world market which can be flexibly adapted to any installation situation The forced air cooling system with monitored and load dependent variable fan control allows a detached position in the system By simple and cost effective wall brackets...

Страница 3: ...s a slave and the setting signals follow current voltage which are commanded by the Master This ensures that all devices are operated synchronously Current Share Bus CS In parallel operation the involved network components communicate with each other and share the total power evenly to each other Remote Shutdown SD All CPS i devices have a remote shutdown open collector or switching contacts Inhib...

Страница 4: ...p 100ms Ambient Temperature 20 C 60 C operating derating 2 5 C 50 C Storage Temperature 40 C 85 C Ambient Conditions Humidity 95 non condensing 25 C climate class 3K3 pollution degree 2 ROHS 2011 65 EU EU 2015 863 conform REACH EG No 1907 2006 conform EMI for the models EN55032 conducted 018 030 060 class B 090 150 class A all models radiated class A EMS EMI EN61000 6 2 3 4 Safety EN61010 1 EN6101...

Страница 5: ... Collector 12 CC Output Signal Constant Current Mode Open Collector 13 OVP Output Signal Over Voltage Open Collector 14 CV Output Signal Constant Voltage Mode Open Collector Analogue Interface CON3 Connector Model Weidmueller 1277340000 included Pin Name Type Function Signal Remarks 1 AGND Analog Ground 2 Imon Output Current Monitor 0 5Vdc 5mA 0 10Vdc 5mA 3 PS Output Control Signal External PowerS...

Страница 6: ...CPS i2000 R2 MANUAL Schematic oft he internal circuits analogue interface CON1 4 sales powersolve co uk www powersolve co uk 020321 ...

Страница 7: ...eller included Input Power Connector Neutrik NAC3FCA included Output Power Connection M8 Powerbars Lock Pins snap into the 2U 3U 19 subrack WARNING OUTPUT CONNECTION INSTRUCTION Mount the cable lugs directly on the output terminals followed by a washer a split washer and a screw Failure to follow the order can result in excessive heat Recommended torque 8 10Nm Use only screws washers and split was...

Страница 8: ...The power supply is already working from 0V output voltage and low load with high precision The monitor signal is analog linear to the output voltage The monitor signal for current and voltage is the real value that is measured directly at the output of the power supply If a sense line is connected to compensate for the voltage drop across the load lines the monitor signal is exactly the value tha...

Страница 9: ...ply has a Sense Mode to compensate for the voltage drop over long load lines The compensation amounts to a maximum of 2V per load line Under certain circumstances it can be expected to apply more complicated external interference suppression If sense is not used CON4 Sense and Sense shall necessarily be connected by short bridges to the power outputs factory setup Sense operation Remove the bridge...

Страница 10: ...lave is required see below table The signals of the interface are looped together Connect Ureg OUT and Ireg OUT of the master to Ureg IN and Ireg IN from to slave Connect the corresponding Ureg OUT Ireg OUT from the slave to the next slave etc All the monitoring signals of each power supply are still available Master Slave 0 5V 0 10V 0 20mA 4 20mA Potis 0 5V 0 10V 0 20mA 4 20mA Potis S1 0 0 1 1 0 ...

Страница 11: ... within 100ms continuously to the default set values Between control input SB and power output is a reinforced isolation of max 400Vdc and a basic isolation of max 600Vdc working voltage Inhibit Interlock INH The power supply is equipped with a control input Inhibit INH to interlock a DC shutdown of the power supply For the nominal operation of the power supply the connections of the control input...

Страница 12: ...ON1 Pin3 are closed relay coil is not energized when the input voltage is lower than typical 165Vac or 145Vdc turn off Contact load resistive load 30Vdc 1A 60Vdc 0 3A 30Vac 0 5A Between the relay contacts and power output is a reinforced isolation of max 400Vdc and a basic isolation of max 600Vdc working voltage AC Fail Signal ACF The alarm signal ACF is high when the input voltage is lower than t...

Страница 13: ...ming Option The PowerSink option has a temperature monitor The alarm signal PSOT is high when the internal PowerSink module is overheated Output Open Collector IMAX 10mA VLOW 0 6V VMAX 30V If PSOT is active the power supply is still operating The internal PowerSink option is not operating if the OT applies Temperature Warning TA The power supply has a Temperature Warning The signal provides the us...

Страница 14: ...h Current Limiter electronic The power supply unit has an electronic current limiter 230Vac 14 6Arms 20 7Apeak It is a precisely working circuit instead of a usual simple NTC solution The accuracy is 10 regardless of the operating temperature and the duty cycles interval 10s We recommend the smallest circuit breaker a characteristic B with 16A Temperature Monitoring Derating The maximum ambient te...

Страница 15: ...rolled via the analog interface it is compulsory to use a potential free control voltage Parallel Operation N 1 Decoupling To increase the overall power of the power supply up to 5 devices of the same model with the same output voltage may be operated in parallel with the standard analogue interface We recommend using a busbar for the DC power connector Make sure that the cable lengths and cable c...

Страница 16: ...CPS i2000 R2 MANUAL sales powersolve co uk www powersolve co uk 020321 ...

Страница 17: ...n a Use suitable test equipment raising the voltage slowly b Short circuit L1 and N and all the DC output terminals c Use only test voltages of 50 60Hz The outputs are unearthed and therefore they have no resistance to GND PE d If the residual voltage is 60Vdc observe the safety standards Use only specially insulated screwdriver to trim the Ua Ia ANALOGUE INTERFACE DIGI3201 INTERFACE sales powerso...

Страница 18: ...evice back wall must be guaranteed The harnesses are to be designed and installed to that the air outlet of the unit is not being blocked In a rack mounting of multiple subracks the rear distance of the cable management increases depending on the type of the air duct An optional cable accession assistance for the racks will be available soon sales powersolve co uk www powersolve co uk 020321 ...

Страница 19: ...mming at low load conditions or without a load For comparison see Figure 2 without and Figure 3 with PS option When paralleling the power supplies the SD SB and INH need to be connected in parallel to apply synchronized operation The PS option must be installed in the plant because it is not accessible from the outside It is necessary to match the power supply after installation and perform electr...

Страница 20: ...i2000 R2 MANUAL 19 Subrack 2U 3U 2U Subrack for 1 3 CPS i2000 with up to 6kW continuous power 3U Subrack for 1 5 CPS i2000 with up to 10kW continuous power sales powersolve co uk www powersolve co uk 020321 ...

Страница 21: ...D Heat Dissipation 3D HD ensures optimal cooling in each mounting position you may consider All you may consider is to make sure that at least a distance of 5cm 2 Inch to the front cooling slots and 15cm 6 Inch to the rear cooling openings are guaranteed to prevent from blocking the airflow The cabling must also not block the heat dissipation When the CPS i2000 3000 is hard mounted the optional fr...

Страница 22: ...for strait wall mount mounting kit included 2201011001CA Hard Mount Holder Flat 2x Holder for flat wall mount mounting kit included 2201012001CA Safety regulations Please read these instructions completely before using the equipment Keep these instructions on to hand The device may only be operated by trained specialist staff Installation 1 The device is designed for devices and systems that meet ...

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