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Portable Oxy-Fuel Welding and Cutting Outfit

General Safety 

(Cont.)

Work area MUST have a fireproof
floor and work benches or tables used
during operation MUST have
fireproof tops.

Before operating unit, read and
understand all instructions. Failure to
follow safety precautions or
instructions can cause equipment
damage and/or serious personal injury
or death. 

Oxygen must never be allowed to
contact grease, oil or other
petroleum based substances. In the
presence of oxygen, these
substances become highly explosive
and can ignite and burn violently.

Keep all welding and cutting
equipment clean and absolutely
free of grease, oil and other
petroleum based substances.

Never use oxygen to blow off work
or clothing - spark can ignite oxygen
saturated clothing.

All installation, maintenance, repair
and operation of this equipment
should be performed by qualified
persons only in accordance with
national, state, and local codes.

Flying sparks and hot
metal can cause injury.
Take necessary
precautions to reduce
the possibility of injury
from flying sparks and hot metal.

Wear ANSI approved face shield or
safety glasses with side shield
protection when chipping or
grinding metal parts.

Wear ear plugs when welding
overhead to prevent spatter or slag
from falling into ears.

Oxy-fuel 
operations

produce intense light and heat and
ultraviolet (UV) rays. The intense light
and UV rays can cause injury to eyes
and skin. Take all precautions described
in this manual to reduce the possibility
of injury to eyes and skin.

All persons operating this
equipment or in the area while

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WARNING

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WARNING

equipment is in use must wear
protective welding gear including:
welding goggles with a minimum
shade 5, flame resistant clothing,
leather welding gloves, and full foot
protection.

Never look at flame 
without eye

protection as described above. Never
use a shade filter lens that is cracked,
broken, or rated below number 5. Warn
others in the area not to look at flame.

Oxy-fuel operations
cause sparks and heat
metal to temperatures
that can cause severe
burns! Use protective
gloves and clothing when performing
any metal working operation. Take
necessary precautions to reduce the
possibility of skin and clothing burns.

Keep all clothing and protective
equipment free of oil and grease.
These substances can ignite and will
burn violently in the presence of
pure oxygen.

Make sure that all persons in the
welding area are protected from
heat, sparks, and ultraviolet rays.
Use flame resistant barriers as
needed.

Never touch work pieces until
completely cooled.

Heat and sparks
produced while using
this equipment and other
metal working
operations can ignite
flammable and explosive materials!
Take necessary precautions to reduce
the possibility of flames and
explosions.

Remove all flammable materials
within 35 feet (10.7 meters) of work
area. If removal is not possible,
tightly cover flammable materials
with fire proof covers.

Do not operate unit in areas where
flammable or explosive vapors may
be present.

Take precautions to be sure that
flying sparks and heat do not cause
flames in hidden areas, cracks,

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WARNING

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WARNING

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WARNING

behind bulkheads, etc.

Fire hazard! Do not heat
containers or pipes that
contain or have
contained flammable
materials or gaseous or
liquid combustibles.

Welding closed cylinders
or containers such as
tanks or drums can
cause explosion if not
properly vented! Verify that any
cylinder or container to be welded has
an adequate ventilation hole, so that
expanding gases can be released.

Do not perform oxy-fuel operations
on metals that are galvanized or
cadmium plated, or contain zinc,
mercury, or beryllium, without
completing the following precautions:

a. Remove the coating from the base

metal.

b. Make sure area is well ventilated.

c. Use an air-supplied respirator.

Extremely toxic fumes are created when
these metals are heated.

Always be sure
that area is secure

and free of hazards (sparks, flames,
glowing metal or slag) prior to leaving.
Be sure that hoses are loosely coiled and
out of the way. Be sure that all metal and
slag has cooled.

Cylinders can explode if
damaged. 

Protect cylinders from
excessive heat and
mechanical shocks.

Install and secure cylinders in an
upright position by chaining them to
stationary support to prevent falling
or tipping.

Keep cylinders away from any welding
or other electrical circuits.

!

DANGER

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WARNING

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WARNING

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WARNING

www.chpower.com

Содержание WT5000

Страница 1: ...fuel operations Torch Handle controls flow of each gas through torch handle valves Cutting Attachment Size 0 See Table 1 Welding Brazing Tip See Table 1 Spark Lighter Goggles Shade 5 ANSI 10 cu ft Ace...

Страница 2: ...ming any metal working operation Take necessary precautions to reduce the possibility of skin and clothing burns Keep all clothing and protective equipment free of oil and grease These substances can...

Страница 3: ...Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Association Standards Sales 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 Cutting And Welding Processes NFPA Standard 5...

Страница 4: ...if grease oil or other flammable substances or damage are present Have a qualified technician clean the torch or repair damage 1 Attach fuel gas hose red to torch valve marked Fuel and the Oxygen gree...

Страница 5: ...output pressure with acetylene 6 Open fuel torch valve and allow gas to flow about two seconds for each ten feet of hose Adjust regulator pressure for welding application See Table 1 Close torch valv...

Страница 6: ...correct acetylene oxygen pressure could lead to flashback Be certain to find the cause before relighting the torch 1 Open torch fuel valve one quarter turn Click spark lighter in front of torch tip to...

Страница 7: ...surface A porous deposit will result if surface is too hot 3 Touch the fluxed rod to the heated metal Allow some flux to melt and react with the base metal 4 Melt off small amounts of fluxed rod as yo...

Страница 8: ...eck valves or have serviced by a qualified technician 6 Reconnect hose and purge system before use HOSES Examine the hoses carefully before each use If cuts burns worn areas or damaged fittings are fo...

Страница 9: ...lator CGA 540 WC905100AV 1 7 Acetylene regulator CGA 200 WC905600AV 1 8 Welding hose 3 16 ID WC906000AV 1 9 Acetylene Tank Wrench WC908100AV 1 10 Oxygen Check Valve WC901000AV 1 11 Acetylene Check Val...

Страница 10: ...ct or failure to operate products in accordance with instructions provided in the owner s manual s supplied with the product D Pre delivery service i e assembly and adjustment 7 Responsibilities of Wa...

Страница 11: ...ur les op rations d oxy carburant Manche de chalumeau contr le le d bit de chaque gaz travers les soupapes de la manche de chalumeau Accessoire de coupage Taille 0 Voir Tableau 1 Buses de Soudage Bras...

Страница 12: ...que de br lures aux yeux et aux v tements Garder tous v tements et quipement protecteurs libres de graisse et d huile Ces substances peuvent s enflammer et br leront violemment en pr sence d oxyg ne p...

Страница 13: ...et Soudage Norme NFPA 51B de l association National Fire Protection Association Batterymarch Park Quicy MA 02269 Pratiques De S ret Pour La Protection Oculaire Et du Visage Professionelle Et ducative...

Страница 14: ...arer le dommage par un technicien qualifi 1 Fixer le tuyau de gaz de carburant rouge la soupape de chalumeau indiqu e Fuel et le tuyau d oxyg ne vert la soupape indiqu e Oxy see Figure 6 2 Inspecter l...

Страница 15: ...lle de carburant lentement pas plus d un tour complet et r gler le r gulateur 34 kPa avec la soupape de chalumeau ferm e voir Figure 13 Ne jamais d passer une pression de sortie de 103 kPa avec de l a...

Страница 16: ...qui doit tre r par Une buse obstru e le fonctionnement d fectueux des soupapes ou la pression incorrecte d oxy ne ac tyl ne peut causer le retour de flamme S assurer de trouver la source du probl me a...

Страница 17: ...e signal tique de s curit du produit FSSP pour la baguette de brasage 1 Si la baguette n est pas recouverte de flux chauffer le bout de la baguette et la tremper dans le flux Le flux se collera la bag...

Страница 18: ...es fuites R gler la pression z ro apr s l essai 4 Brancher de nouveau le tuyau de gaz du carburant et d brancher le tuyau d oxyg ne 5 R gler la soupape de bouteille de carburant 34 5 kPa et inspecter...

Страница 19: ...e WC905600AV 1 8 Tuyau de soudage 4 8 mm DI WC906000AV 1 9 Cl de bouteille d ac tyl ne WC908100AV 1 10 Clapet d bit inverse d oxyg ne WC901000AV 1 11 Clapet d bit inverse d ac tyl ne WC901100AV 1 12 L...

Страница 20: ...ou d une utilisation ne respectant pas les instructions donn es dans le s manuel s accompagnant le produit D Service avant livraison i e montage et ajustement 7 Responsabilit s Du Garant Aux Termes De...

Страница 21: ...21 Fr Mod le WT5000 Notes...

Страница 22: ...1 Boquillas para soldar Tama o 1 Vea Tabla 1 Encendedor Tanque de acetileno de 283 lts 10 pies c bicos Tanque de ox geno de 566 lts 20 pies c bicos Carrito port til para el tanque Llave para el tanqu...

Страница 23: ...y ropa de protecci n para trabajar con este tipo de equipos Tome todas las precauciones necesarias para reducir las posibilidades de que se le quemen la piel o la ropa Mantenga toda la ropa y equipo d...

Страница 24: ...e Gases Comprimidos 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 C digos de Seguridad para Soldar y Cortar Est ndard W117 2 CSA de la Asociaci n Canadiense de Est ndards Oficina de Ventas...

Страница 25: ...lificado debe limpiar y reparar el soplete 1 Conecte la manguera de combustible roja a la v lvula del soplete marcada Fuel y la manguera de ox geno verde a la v lvula marcada Oxy vea la figura 6 2 Ins...

Страница 26: ...y fugas en el sistema 1 Despu s de purgar el sistema cierre las v lvulas de ambos cilindros de gas 2 Gire ambos tornillos para ajustar el regulador en sentido contrario a las agujas del reloj para par...

Страница 27: ...a personas cilindros u otros materiales inflamables vea la figura 14 Nunca use cerillos para encender el soplete ya que se podr a quemar las manos 2 Ajuste la v lvula de combustible del soplete hasta...

Страница 28: ...rior Si la superficie se calienta excesivamente se crear n dep sitos porosos 3 Toque el metal caliente con la varilla de fundente Permita que el fundente se derrita y reaccione con el metal base 4 Al...

Страница 29: ...as combustible y desconecte la manguera de ox geno 5 Fije la v lvula del cilindro de combustible en 0 34 bar y cerci rese de que no haya fugas de ox geno en la v lvula de chequeo Reemplace las v lvula...

Страница 30: ...Regulador de ox geno WC905100AV 1 7 Regulador de acetileno WC905600AV 1 8 Manguera para soldar 3 16 D I WC906000AV 1 9 Llave del tanque de acetileno WC908100AV 1 10 V lvula de retenci n de ox geno WC...

Страница 31: ...ento y uso indicadas en el los manual es que se adjunta n al producto D El servicio al producto antes de la venta tales como ensamblaje y ajustes 7 Responsabilidades del garante bajo esta garant a Rep...

Страница 32: ...32 Sp Notas Equipo de soldadura y corte port til por combusti n de ox geno...

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