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Safe Practices For Occupational And
Educational Eye And Face Protection

ANSI Standard Z87.1, from American
National Standards Institute, 1430
Broadway, New York, NY 10018

Refer to the Material Safety Data
Sheets and the manufacturers
instructions for metals, electrodes,
coatings and cleaners.

Location

Selecting the proper location can
significantly increase performance,
reliability and life of the arc welder. 

For best results locate the welder in
an environment that is clean and
dry. Dust and dirt in the welder
retain moisture and increase wear
of moving parts.

Store electrodes in a clean, dry
location with low humidity to
preserve the flux coating.

The receptacle used for the welder
must be properly grounded and the 
welder must be the only load on the
power supply circuit. Refer to the
Circuit Amps chart on page 1 for
correct circuit capacity.

The use of an extension cord is not
recommended for arc welding
machines. Extension cord use will
significantly degrade the
performance of the welder.

HANDLE ASSEMBLY-MODELS
WS0950, WS1000 AND WS1020 ONLY

1. Slide handle in slot toward rear of

unit.

Take precautions to be sure that
flying sparks and heat do not cause
flames in hidden areas, cracks,
behind bulkheads, etc.

Fire hazard! Do not
weld on containers or
pipes that contain or
have contained
flammable materials or
gaseous or liquid combustibles.

Arc welding closed
cylinders or containers
such as tanks or drums
can cause explosion if
not properly vented! Verify that any
cylinder or container to be welded has
an adequate ventilation hole, so that
expanding gases can be released.

Do not breathe fumes
that are produced by
the arc welding
operation. These fumes
are dangerous. If the welding area
cannot be adequately ventilated, be
sure to use an air-supplied respirator.

Keep the head and face out of the
welding fumes.

Do not perform electric arc welding
operations on metals that are
galvanized or cadmium plated, or
contain zinc, mercury, or beryllium
without completing the following
precautions:

a. Remove the coating from the

base metal.

b. Make sure that the welding area

is well ventilated.

c. Use an air-supplied respirator.

Extremely toxic fumes are created
when these metals are heated.

The electromagnetic
field that is generated
during arc welding may
interfere with the
operation of various electrical and
electronic devices such as cardiac
pacemakers. Persons using such devices

3

Models WS0900, WS0950, WS1000 and WS1020

should consult with their physician
prior to performing any electric arc
welding operations.

● 

Route the electrode and work
cables together and secure with
tape when possible.

● 

Never wrap arc welder cables
around the body.

Always position the electrode and
work leads so that they are on  the
same side of the body.

Exposure to electromagnetic fields
during welding may have other
health effects which are not known.

Always be sure
that the welding

area is secure and free of hazards
(sparks, flames, glowing metal or slag)
prior to leaving. Be sure that
equipment is turned off and electrode
is removed. Be sure that cables are
loosely coiled and out of the way. Be
sure that all metal and slag has cooled.

ADDITIONAL SAFETY STANDARDS

ANSI Standard Z49.1 

from  American

Welding Society, 550 N.W. LeJune Rd.
Miami, FL 33126

Safety and Health Standards

OSHA 29 CFR 1910, from
Superintendent of Documents, U.S.
Government Printing Office,
Washington, D.C. 20402

National Electrical Code

NFPA Standard 70, from National Fire
Protection Association, Batterymarch
Park, Quincy, MA 02269

Safe Handling of Compressed Gases
in Cylinders

CGA Pamphlet P-1, from Compressed
Gas Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA
22202

Code for Safety in Welding and
Cutting

CSA Standard W117.2, from Canadian
Standards Association, Standards Sales,
178 Rexdale Boulevard, Rexdale,
Ontario, Canada M9W 1R3

Cutting And Welding Processes

NFPA Standard 51B, from National Fire
Protection Association, Batterymarch
Park, Quicy, MA 02269

Installation

Assembly

General Safety 

(Con’t)

WS1000

GR

OUND

ELECTR

ODE

INFINITE 

AMPERA

GE SELECT

OR

115 

VOL

T

OU

TPU

T 70

 AM

PS A

C @

 23 V

  •  2

0%

 DU

TY C

YCL

E  •  

MA

X O

CV: 3

8 VO

LTS

  •  S

ING

LE P

HA

SE

DE

CR

EASE

IN

C

R

E

A

S

E

ON

60HZ 23A

OFF

Figure 2 - Handle Assembly

Содержание WS0900

Страница 1: ...Refer to the following chart for the correct circuit breaker or fuse rating Do not run other appliances lights or tools on this circuit while operating this equipment Extension cords are not recommen...

Страница 2: ...protective clothing and take precautions to prevent injury from falls Never attempt to use this equipment at current settings or duty cycles higher than those specified on the equipment labels Never...

Страница 3: ...ons a Remove the coating from the base metal b Make sure that the welding area is well ventilated c Use an air supplied respirator Extremely toxic fumes are created when these metals are heated The el...

Страница 4: ...trode holder body and press to stop Make sure the handle is secure and there is no exposed metal on the holder HANDSHIELD ALL MODELS EXCEPT WS1020 1 Cut retainer stiffeners and detachable handle away...

Страница 5: ...Various types of flux exist Each coating is used for a particular welding situation While the metal is molten it can be contaminated by elements in the air This contamination could weaken the weld Th...

Страница 6: ...welding conditions Work angle is the angle from horizontal measured at right angles to the line of welding For most applications a 45 travel angle and 45 work angle is sufficient For specific applicat...

Страница 7: ...t loose from the weld bead The final clean up is done with a wire brush When making multiple weld passes remove the slag before each pass WELDING POSITIONS Four basic welding positions can be used fla...

Страница 8: ...Check all welder external connections 1 Avoid contact with work piece 2 Make sure clothing and work area are dry 1 If possible relocated welder to avoid use of extension cord If relocation of welder i...

Страница 9: ...purchaser Some states do not allow limitations on how long an implied warranty lasts so above limitations may not apply to you B ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT M...

Страница 10: ...4400AV 1 10 Welding cable 6 AWG 6 ft 2 11 Power cord 14 2 AWG 6 ft Type SJT WC000400AJ 1 12 On Off switch WC400100AJ 1 13 Hand wheel WC302100AJ 1 Standard hardware item available at local hardware or...

Страница 11: ...6 AWG 6 ft 2 13 Power cord 14 3 AWG 6 ft Type SJT WC000100AJ 1 14 On Off switch WC400000AJ 1 15 Strain relief WC102000AV 3 16 Hand wheel WC302000AJ 1 Standard hardware item available at local hardware...

Страница 12: ...may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the welding machine when no curren...

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