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Demo Zone

™

OPERATOR’S MANUAL

IM722-A

June, 2001

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part.

DO

NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT.

And, most

importantly, think before you act
and be careful.

For use with equipment having “K” Number:

K1854-2 and K1854-3

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © 2001 Lincoln Global Inc.

This manual covers equipment which is no
longer in production by The Lincoln Electric Co.
Specifications and availability of optional
features may have changed.

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Содержание Demo Zone K1854-2

Страница 1: ...RECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with equipment having K Number K1854 2 and K1854 3 Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products Copyright 2001 Lincoln Global Inc This m...

Страница 2: ...RERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is available f...

Страница 3: ...earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i Wh...

Страница 4: ... the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and...

Страница 5: ...non inflammables 4 Des gouttes de laitier en fusion sont émises de l arc de soudage Se protéger avec des vêtements de protection libres de l huile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où l on pique le laitier 6 Eloigner le...

Страница 6: ...s to be applied to each is explained below WARNING This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment CAUTION v v Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title p...

Страница 7: ...pment B 1 Recommended Processes B 1 Process Limitations B 1 Recommended Equipment Interface B 2 Equipment Limitations B 2 Design Features B 2 Platform Commonalities B 2 Operational Controls and Features of the Demo Zone B 2 Circuit Breaker B 2 Regulatory Requirements B 2 Operating Instructions B 2 Additional Safety Precautions B 2 Welding and Cutting Area B 2 Gas Cylinders B 2 Power Sources B 2 We...

Страница 8: ...s with gas cylinders 2184 4 mm With Sign 1727 2 mm 1371 6 mm 975 2 kg w o gas cylinders 1651 1 mm With out Sign 1319 9 kg with gas cylinders The Demo Zone is intended for display and demonstration use It is intended for light duty operation The Demo Zone operator must observe the 40 amp input current limitation Because of the input power limitation power sources except Ranger 250 and ZR 10 when us...

Страница 9: ...if the high frequency unit of the Square Wave TIG 175 is used OUTPUT CABLES AND CONNECTIONS ELECTRODE AND WORK CABLE CON NECTIONS The Demo Zone is supplied with the output cables connected at the power sources for positive electrode polarity To change the polarity of a power source switch the cables at the output terminals of the power source or change the power source polarity switch as applicabl...

Страница 10: ...rs are installed run the gun for the Power MIG from the back of the rack through the bench under and then up to the Power MIG This gun will run along the back of the Square Wave TIG 175 and then to a gun holder It should be long enough to reach the worktable and this helps keep the cables from getting tangled 5 BEFORE the gas cylinders are installed measure the cable length needed for the spool gu...

Страница 11: ... surface The Demo Zone is intended for indoor use only The Demo Zone must be sheltered from rain and water ENGINE EXHAUST Provide an exhaust capability for the Ranger 250 machine Flexible metal exhaust hose available from automobile parts stores should be used to exhaust gasses to the outdoors The exhaust pipe on the Ranger 250 is 1 5 diameter nominal Use a clamp at the muffler to ensure a good se...

Страница 12: ...ES AND EQUIPMENT RECOMMENDED PROCESSES The Demo Zone is capable of demonstrating MIG TIG SMAW CAC and plasma cutting PROCESS LIMITATIONS determined by individual equipment DEMO ZONE ELECTRIC SHOCK can kill Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground Always wear dry insulating gloves Read and follow Electric Shock Warnings in th...

Страница 13: ... the Demo Zone into a 230 volt 40 amp recepta cle Locate the circuit breaker at the rear of the Demo Zone and switch it on Plug the lighting system into a 120 volt receptacle Switch the power for individual machines on as required for demonstration purposes ADDITIONAL SAFETY PRECAUTIONS WELDING AND CUTTING AREA Welding and Cutting must take place only on the welding table provided with the Demo Zo...

Страница 14: ...ycles of the Demo Zone are given If the duty cycle or input currents exceed the capability of the 40 amp circuit breaker the breaker will trip off For lower output currents the duty cycle is extended from what is listed V350 PRO 200A at 28v 100 duty cycle 41A input 275A at 31V 10 duty cycle 62A input Power MIG 255 machine limited 200A at 28v 60 duty cycle 37A input 250A at 30v 40 duty cycle 46A in...

Страница 15: ...D OPTIONS ACCESSORIES None FIELD INSTALLED OPTIONS ACCESSORIES CASTER WHEELS Caster wheels which are provided are a field installed option for the Demo Zone The 5 inch diame ter caster wheels offer high mobility for in shop use DEMO ZONE ...

Страница 16: ...s or punctures in the cable jacket or any condition that would affect the proper opera tion Inspect gas hoses and regulators Inspect gas cylinder chains and fasteners The weld table is insulated from the Demo Zone frame Inspect the weld table mechanism to ensure that the insulation system is intact DEMO ZONE ELECTRIC SHOCK can kill Turn the input power OFF at the disconnect switchs or fuse boxes b...

Страница 17: ...e performed by Lincoln Electric Factory Trained Personnel Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator For your safety and to avoid Electrical Shock please observe all safety notes and precautions detailed throughout this and individual machine Operator s Manuals Consult individual machine Operator s Manuals for detailed troubleshooti...

Страница 18: ...put power before servicing Do not touch electrically live parts M19910 3 01 DEMO ZONE WIRING DIAGRAM 40A G B W 230 VOLT INPUT W B G 115 VOLT INPUT 40A 120 V GFCI LINE LOAD LOAD LINE HOT WHITE WHITE HOT G GROUND TO FRAME POWER DISTRIBUTION BOX WORK CIRCUIT TO WELDING TABLE UPPER COPPER BAR LOWER COPPER BAR 4700 OHM 5 W 15uF 250V 4700 OHM 5 W 15uF 250V TO POWER SOURCE WORK TERMINAL TO POWER SOURCE W...

Страница 19: ...NOTES DEMO ZONE ...

Страница 20: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrode...

Страница 21: ...gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere co...

Страница 22: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

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