Series CS Rotary Screw Compressors
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Maintenance (Continued)
COMPONENTS
Turn off all power and clean the air end, motor, fan blades, air lines, oil cooler and tank on a monthly basis.
BELTS
Lock out and tag the power then release all pressure from the tank to prevent unexpected movement of the unit.
Check belt tension every 3 months. Adjust belt tension to allow 3/8 inch deflection with normal thumb pressure. Also, align belts
using a straight edge against the face of the pulleys and touching the rim on both sides of the face. The belts should be parallel to this
straight edge.
Slots in the bed-plate allow for sliding the motor back and forth to adjust belt tension.
MAINTENANCE SCHEDULE
The following table provides an overview of the screw compressor maintenance based on operating hours.
Maintenance schedule (operating hours) Maintenance Work
Before starting
1. Check the oil level in the air end.
2. Prime air end if it has not been used for longer than 12 weeks.
Daily
1. Check the safety valves.
2. Drain tank to remove water.
3. Check belt tension.
At 50 operating hours
1. Check the oil level in the air end.
2. Tighten all screw pipe fittings and electrical screw terminal fittings; check all other
connections for firm seating.
Every 100 operating hours
1. Check oil level in the air end, top off if oil is low.
2. Listen for abnormal running noise during operation.
Immediately switch off the unit, locate the problem and have it fi xed.
An abnormal noise could indicate a potentially hazardous situation.
3. Check all lines, hoses, and screw fittings for leaks and externally visible damage.
RISK OF INJURY! Have leaks and damage repaired immediately!
It is not permissible to repair hydraulic hoses.
Every 2,000 operating hours or 1 year,
whichever comes first
1. Change the air-oil separating element.
2. Perform an oil change.
3. Replace oil filter.
4. Replace filter element in intake air filter.
5. Check system for leaks.
6. Clean the system.
7. Check belts (replace as needed).
8. Inspect hoses.
Every 6 years with normal demand
Replace hose lines.
It is not permissible to repair hose lines. Hose lines MUST be replaced.
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