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Operation and maintenance instructions 

Series PRE proportional pressure regulator 

IO-Link version

 

5000030186 

Ver. 03 

 

 

 

To reduce the noise levels caused by the discharge of air from the component, envisage the 
use  of  silencers  or  convey  the  fluid  to  a  zone  where  no  personnel  are  envisaged  during 
normal operation. 

 

Avoid  covering  the  equipment  with  paint  or  other  substances  that  may  reduce  heat 
dissipation. 

 

Avoid cleaning with aggressive agents such as to dull the plastics and make it difficult to read 
the screen 

 

In the event of an electrical power failure and pneumatic supply at the port connection 1, 
the regulated pressure on port connection 2 will not be maintained and can be discharged. 

4.

 

Product description: 

The Series PRE electronic pressure regulator is composed of: 

 

M12 4 pin connector (1): provides connection to power supply and communication with IO-
Link master 

(for more details refer to the paragraph “Installation and Commissioning").

 

 

General diagnostic LED bar (3): provides a quick indication of the general status of the device 
(for more details, refer to the "Use" paragraph). 

 

Micro USB connector (5) and wireless communication LED (4) to connect to the UVIX: the 
device can be connected to the UVIX supervision software via wireless (if present) or USB 
that allows to configure and monitor the device. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The  configuration  of  some  features  of  the  Series  PRE  electronic  pressure  regulator  is  done 
through the UVIX supervision software. 
Two operating modes have been implemented: 

 

Automatic: the pressure target is set via the analog input. At startup the Regulator is in this 
mode. 

 

Manual: the pressure target is set using the function keys or through a special command of 
the  UVIX  supervision  software.  The  regulator  must  be  set  in  this  mode  during  the 
configuration phase in order to avoid unwanted pressure adjustments. 

 

Содержание PRE Series

Страница 1: ...agnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 61000 6 4 2007 Electromagnetic compatibility EMC Part 6 4 Generic standards Emissions for industrial enviro...

Страница 2: ...tart up 16 10 CoilVision 20 11 Universal visual interface X UVIX 20 11 1 Monitoring 20 11 2 Status information 21 11 3 Details 22 11 4 Configurator 23 11 5 USER SETUP 24 11 6 DIGITAL OUTPUT SETUP 25 1...

Страница 3: ...health status 32 13 2 16 Charge coil commands number 32 13 2 17 Discharge coil commands number 32 13 2 18 Charge coil maximum activation time 32 13 2 19 Discharge coil maximum activation time 33 13 2...

Страница 4: ...Operation and maintenance instructions Series PRE proportional pressure regulator IO Link version 5000030186 Ver 03 4 1 Product identification...

Страница 5: ...manual must be observed together with the instructions and additional information regarding the product in this manual available from the following reference links o web site http www camozzi com o C...

Страница 6: ...es connection to power supply and communication with IO Link master for more details refer to the paragraph Installation and Commissioning General diagnostic LED bar 3 provides a quick indication of t...

Страница 7: ...version 5000030186 Ver 03 7 5 Pneumatic symbol Version with integrated exhaust valve and external servo pilot supply Version with integrated exhaust valve and internal servo pilot supply 3 ways N C ve...

Страница 8: ...38 Pout 4 bar 5 200 l min ANR PRE238 Maximum system pressure drop 50 cc min 10 cc min Maximun inlet pressure refer to coding table 2 bar B 5 bar E 11 bar D G and F Regulated pressure range 0 1 bar 0 1...

Страница 9: ...lution 0 3 FS 0 6 FS Overpressure discharge With relieving Modularity With Series MD measured with Inlet pressure Maximum regulated pressure 1bar and a volume connected to the outlet without any loss...

Страница 10: ...030186 Ver 03 10 Efficiency curve y 0 1033x 0 1 2 3 4 5 6 7 8 9 10 11 0 10 20 30 40 50 60 70 80 90 100 Regulated pressure bar Electrical control signal Efficiency curve 10 33 bar y 0 04x 0 1 2 3 4 0 1...

Страница 11: ...ated outlet pressure and exhaust pressure Q Flow Percentage of the command signal Inlet pressure 5 bar Typical curve of flow rate from 0 5 to 6 bar P Regulated outlet pressure and exhaust pressure Q F...

Страница 12: ...w rate from 0 5 to 6 bar P Regulated outlet pressure and exhaust pressure Q Flow Percentage of the command signal Inlet pressure 7 bar Typical curve of flow rate from 0 5 to 7 bar P Regulated outlet p...

Страница 13: ...ated outlet pressure and exhaust pressure Q Flow Percentage of the command signal Inlet pressure 5 bar Typical curve of flow rate from 0 5 to 6 bar P Regulated outlet pressure and exhaust pressure Q F...

Страница 14: ...ated outlet pressure and exhaust pressure Q Flow Percentage of the command signal Inlet pressure 5 bar Typical curve of flow rate from 0 5 to 6 bar P Regulated outlet pressure and exhaust pressure Q F...

Страница 15: ...0 Shifting Time ms 36 82 175 Response Time ms 260 372 1 261 Settling Time ms 179 247 934 Step 100 to 0 Shifting Time ms 39 64 177 Response Time ms 678 957 4 152 Settling Time ms 470 708 3 170 PRE 238...

Страница 16: ...osal in accordance with current standards in the country of use Where possible avoid the risk of repeated pressure surges on the circuit where the component is installed The components must be fixed c...

Страница 17: ...ough holes in the body have a 34 mm center distance or with the optional bracket code PRE ST if the two through holes in the body have a 42 mm center distance the PRE2 electronic regulator can be fixe...

Страница 18: ...mplements a protection against inversion of polarity on the power supply voltage The board is also fitted with a resettable 1A fuse to limit the maximum current absorption of the servovalve Use a powe...

Страница 19: ...connector M12 5 pole female straight with 5 metre cable shielded CS LR05HB D200 co moulded connector M12 5 pole female bend with 2 metre cable shielded CS LR05HB D500 co moulded connector M12 5 pole f...

Страница 20: ...ve and in addition to advice the user when the coils are nearing the end of their life cycle constantly sends information about their current health status to the UVIX environment 11 Universal visual...

Страница 21: ...green if status is ok yellow orange if a warning occurs red if an error occurs o Name name given by the user o Device number univocal serial number device assigned by producer o Family name descriptio...

Страница 22: ...e device to UVIX including those related to Coil Vision if the device is equipped with advanced diagnostics Hardware Version device hardware version Product Code commercial code of the device Command...

Страница 23: ...Manual operating status If the Manual operating mode is activated on the device it is possible to send the following commands End manual mode which allows to activate the Automatic operating mode Set...

Страница 24: ...es Negative window level and Positive window level to determine the tolerance range on the regulated pressure Pressure regulation timeout shows the timeout value for the pressure regulation check Refe...

Страница 25: ...or minimum pressure displays the minimum value of the pressure sensor range Value expressed in Pressure sensor unit Pressure sensor maximum pressure displays the maximum value of the pressure sensor r...

Страница 26: ...2 byte In according to the standard protocol three different data exchange device master type are supported Process data cyclic data exchange On request data on request data exchange usually configura...

Страница 27: ...s a set of predefined parameters some are mandatory others are optional and manufacturers can to define others The parameters can be divided as follows Device identification parameters Address Paramet...

Страница 28: ...ol RW 1 Enables the pressure window control function 0x108 264 Lower limit switch control RW 2 Lower threshold of the pressure switch control function 0x109 265 Upper limit switch control RW 2 Upper t...

Страница 29: ...he exhaust coil 0x112 274 Cycles charge coil RO 4 Indicates the number of cycles performed by the charge coil 0x113 275 Cycles exhaust coil RO 4 Indicates the number of cycles performed by the exhaust...

Страница 30: ...re Sets the maximum target pressure accepted by the Regulator in case the value should be higher than the value stated in this parameter the Regulator will give a warning without making any adjustment...

Страница 31: ...ed pressure range or not 13 2 6 Lower limit switch control Sets the lower threshold of the pressure switch control in the unit of measurement of the Regulator This must be a positive value and be less...

Страница 32: ...her be 0 Disable or 1 Enable 13 2 13 Pressure regulation timeout Sets the time to achieve the regulated pressure its value is expressed in milliseconds from 0 to 60000 1 minute 13 2 14 Charge coil hea...

Страница 33: ...data called EventQualifier the others two bytes indicates the event code the complete list of codes are available in the dedicated chapter Instance bit da 0 a 2 indicates the cause of the event in thi...

Страница 34: ...lator checks the validity of all parameters According to the master used it is possible that the transfer of parameters takes place exclusively with the parameter block or according to the user s choi...

Страница 35: ...formation that is essential to the process 1802 6146 E006 E007 E009 Pressure out of range The regulator is not able to reach the target pressure 1804 6148 E010 Fault up coil Generic error during pilot...

Страница 36: ...18 Limitations on use Never exceed the technical specifications stated in the paragraph General characteristics and the Camozzi general catalogue Except for specific intended applications do not use t...

Страница 37: ...stance centre Never disassemble units when pressurized Shut off all pneumatic hydraulic and electric supplies before maintenance 20 Environmental notes At the end of the product s life cycle separate...

Страница 38: ...ociet Unipersonale Via Eritrea 20 I 25126 Brescia Italy Tel 39 030 37921 info camozzi com www camozzi com Product certification product certifications CE marking declarations of conformity and instruc...

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