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15

1

All ORBIT valves except

O.S.&Y. bonnet design 

utilize a hydraulic type  

stem packing chamber.    

Stopping stem leaks 

promptly reduces damage 

to the packing and the 

valve.                           

 Do not 

remove packing fitting. 

Personal injury and/or 

damage to property may 

result.

WARNING!

2

Stem leaks are most

frequently associated with 

start ups or other operating 

changes, but some may 

develop during steady 

operation or after long use.

3

 To stop stem leaks,

advance or tighten the 

packing adjustment screw. 

This forces the plastic 

packing past the ball check 

into the packing chamber.

4

As the plastic packing

is forced into the packing 

chamber it increases the 

pressure and reactivates the 

Chevron type packing rings. 

Usually 5 to 10 turns on the 

adjustment screw will stop 

the stem leak.

5

Should the plastic

packing become depleted, 

it can be replaced by 

removing the packing 

adjustment screw.          

(This should be done slowly 

and carefully to be sure the 

ball check has sealed off the 

packing chamber pressure.) 

and replacing it with the 

type of plastic packing that 

is shown on the nameplate.

Do not substitute without...

6

 ...consulting the chart

on page 17.                 

Replace the adjustment 

screw and advance it to stop 

the leak but do not exceed a 

50 lb. pull on a 6 in. wrench 

(20 kg pull on a 150 mm 

wrench). A sufficient number 

of threads in the packing 

chamber must be left 

exposed to allow 

engagement of the packing 

screw threads.

7

DO NOT OVER PACK!

Over packing can result in 

stiff handwheel operation 

or can build up excessive 

pressure in the stem 

packing chamber, causing 

forceful expulsion of the 

entire packing fitting.       

To prevent over packing 

when the valve is in service, 

do not exceed a 50 lb. pull 

on a 6 in. wrench (20 kgs 

pull on a 150 mm wrench).

8

If the valve is not in

service, partially open the 

valve and advance the 

adjustment screw until the 

handwheel will not coast 

(freewheel) after being spun. 

Do not exceed a 50 lb. pull 

on a 6 in. wrench (20 kg pull 

on a 150 mm wrench).

(CONTINUED ON NEXT PAGE)

P R O C E S S  V A L V E S

INSTALLATION, OPERATION AND MAINTENANCE

STEM PACKING ADJUSTMENT

CT-ORB-IOM/6

05/08 ION-3M

®

ORBIT

Содержание ORBIT GP-6

Страница 1: ...ORBIT ORBIT Installation Operation and Maintenance P R O C E S S V A L V E S...

Страница 2: ...roper installation and maintenance of ORBIT Valves and Actuators Step by step procedures should be followed closely to prevent damage to the valves and or actuators or injury to personnel This manual...

Страница 3: ...es 10 Valve Illustrations Showing Lube Points 11 LUBRICATION Lubrication Schedule and Recommended Lubricants 12 Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Ste...

Страница 4: ...cks and scratches 5 On handwheel valves cycle fully open and fully closed to check for ease of operation Check indicator rod travel against dimensions on page 8 to verify full stem travel 6 For valves...

Страница 5: ...d easier operation 6 The words preferred pressure end have been abbreviated to Pref Pres End and can be found stamped on one end connection This stamping is marked with red paint 7 When possible ORBIT...

Страница 6: ...mponents that are screwed into threaded valves 14 For weld end valves the temperature required to weld the valve into the line will exceed the rated working temperature of the valve ORBIT valves with...

Страница 7: ...been abbreviated to Pref Pres End and are stamped on one end connection It is marked with red paint for easy identification 6 On piston actuated valves a gas over oil tank is provided to assure smoot...

Страница 8: ...specified on the nameplate the minimum actuator pressure should always be within 5 psi 0 3 bar of maximum pressure 14 Connect the opening air supply for the diaphragm actuator to the bottom point A C...

Страница 9: ...r supply to this point will keep the actuator from opening the valve 21 Also on LS spring close piston actuators the pipe plug on top of the gas over oil tank must be replaced with the filter breather...

Страница 10: ...00 1 3 4 44 2 3 x 1 13 16 x 3 50 80 x 46 x 80 2500 1 3 4 44 3 4 x 3 x 4 80 100 x 80 x 100 150 300 1 1 2 38 3 4 x 3 x 4 80 100 x 80 x 100 600 1 3 4 44 3 4 x 3 x 4 80 100 x 80 x 100 900 1500 2 1 4 57 3...

Страница 11: ...4 4 3 4 2 1 4 6 x 4 x 6 16 3 4 4 24 3 4 4 3 4 24 1 6 3 4 6 3 4 16 3 4 3 2 16 3 4 4 3 4 24 1 6 3 4 6 3 4 6 8 3 4 2 1 2 8 x 6 x 8 16 3 4 4 1 4 24 7 8 5 1 2 24 1 1 8 7 1 2 7 3 4 12 3 4 4 1 4 1 1 2 16 7 8...

Страница 12: ...3 4 24 1 5 8 11 1 2 12 3 4 24 2 15 1 4 16 8 24 1 3 8 8 3 4 8 3 4 24 1 5 8 11 1 2 12 3 4 24 2 15 1 4 16 10 x 8 x 10 24 1 7 8 13 1 4 13 1 2 24 2 1 2 19 1 2 20 1 2 10 32 1 3 8 9 1 4 9 1 4 24 1 7 8 13 1 4...

Страница 13: ...OPERATION AND MAINTENANCE VALVES WITH ONE LUBE POINT CT ORB IOM 6 05 08 ION 3M ORBIT PACKING ADJUSTMENT BOLTS DO NOT REMOVE WHEN VALVE IS UNDER PRESSURE PACKING FITTING NEVER REMOVE PACKING FITTING NE...

Страница 14: ...grease gun provides adequate lube penetration CONTINUED ON NEXT PAGE ORBIT RECOMMENDED LUBRICATION SCHEDULE The frequency of valve lubrication should be based on user s past experience with installed...

Страница 15: ...area of the valve 12 Lubrication is identical to steps 8 10 except lubricate until the leak stops 13 All ORBIT valves except O S Y design equipped with diaphragm actuators are lubricated through the u...

Страница 16: ...d reach the level indicated in the chart below If the fill plug is removed in the OPEN position actuator pneumatic pressure will be encountered if the system is under pressure Personal injury and or d...

Страница 17: ...ealed off the packing chamber pressure and replacing it with the type of plastic packing that is shown on the nameplate Do not substitute without 6 consulting the chart on page 17 Replace the adjustme...

Страница 18: ...ressure by the stem packing rings is maintained by the compression applied to the gland flange and retainer bolts 13 If a stem leak occurs more compression can be applied by evenly adjusting the hex n...

Страница 19: ...land which forces a brass friction plug against the valve stem 4 The conventional type Packing Gland Assembly uses braided packing rings and gland studs with nuts Adjustment is identical to O S Y valv...

Страница 20: ...e not owned by Cameron Trademark Owner CARPENTER 450 Carpenter Technology Corp HASTELLOY Haynes International Inc INCONEL INCO Nickel Sales Inc LATROBE Timkin Latrobe Steel MONEL INCO Alloys Internati...

Страница 21: ...P R O C E S S V A L V E S NOTES CT ORB IOM 6 05 08 ION 3M ORBIT...

Страница 22: ...P R O C E S S V A L V E S NOTES CT ORB IOM 6 05 08 ION 3M ORBIT...

Страница 23: ...P R O C E S S V A L V E S...

Страница 24: ...For the most current contact and location information go to www c a m com valvesandmeasurement VALVES MEASUREMENT 3250 Briarpark Drive Suite 300 Houston Texas 77042 USA Toll Free 800 323 9160 CT ORB...

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