CALEFFI Z-one ZSR103 Скачать руководство пользователя | Manualshive

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16

Cover removal

Hold either the left or the right end

of the box up and at an angle. Use

body for stabilizing relay box.

Insert screwdriver and push tab

inward, cover should release from

base.

Roll cover off base.

Mounting

: Do not mount to a surface that exceeds 115°F (45°C). The unit must

be only located in dry interior locations. Use only copper conductor supply wire

suitable for at least 105° C. All circuits must have a common disconnect and be

connected to the same pole of the disconnect. It is not suitable for installation

in hazardous locations.

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Содержание Z-one ZSR103

Страница 1: ...DHW capable of switching line voltage t High capacity transformer t Large terminal connections t Simpli ed wiring with extra ground terminals t Heavy duty sealed relays t All pumps fuse protected with...

Страница 2: ...ctrical codes WARNING Avoid electrical noise interference Do not install near large conductors electrical machinery or welding equipment Avoid locations where excessive moisture corrosive fumes vibrat...

Страница 3: ...is damaged replace control with functional one Mounting Mount the Caleffi Z one switching relay box to a suitable surface Slotted holes are provided for mounting purposes Do not mount to a surface th...

Страница 4: ...edbypositioning five dip switches for the following operations Master Slave allows for unlimited expansion to additional ZSR or ZVR relays boards Priority ON OFF When priority switch is ON upon demand...

Страница 5: ...es wiring easy Three extra ground screw terminals connection allows fast grounding of pumps eliminating the need for extra wire connectors Pump terminals have 120 VAC outputs for simpli ed pump connec...

Страница 6: ...ZONE2 ZONE3 ZONE4 T STAT 2 C R W T T COM COMMS D P ZONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4 C R W T T COM AUX 4 Zone ZSR104 MASTER PRIORITY ON REMOTE ENABLE ON EXERCISE ON...

Страница 7: ...MP 3 N TRANSFORMER L N L PUMP 4 N L PUMP 5 N L PUMP 6 N POWER ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 T STAT 2 C R W T T COM COMMS D P ZONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4...

Страница 8: ...T STAT 4 C R W T T COM T STAT 5 C R W T T COM T STAT 6 C R W T T COM AUX 6 Zone ZSR106 MASTER PRIORITY ON REMOTE ENABLE ON EXERCISE ON POST PURGE ZONE 1 ON SLAVE OFF OFF OFF OFF REMOTE ENABLE 24 120...

Страница 9: ...1 1...

Страница 10: ...ump can be operated Zone priority is selectable with 1 hour time out feature Other features include pump exercising selectable post purge and 3 pump ground terminals for simpli ed wiring The ZVR Serie...

Страница 11: ...zone valve control Product overview 26 Circuit board 27 Cover removal Transformer Installation 28 Product details 29 C1 Mod Con boiler hydro separator zone valves 30 C2 Mod Con boiler indirect DHW on...

Страница 12: ...MP 4 N L PUMP 5 N L PUMP 6 N THM 5 C R W T T COM THM 6 C R W T T COM PWR ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 DipSwitches Master Slave Priority OFF Priority ON Primary OFF Primary ON Exercise OFF Exerc...

Страница 13: ...g a Taco 570 valve to Caleffi Z one Relay When connecting the Taco 570 zone valve to the Caleffi Z one Relay the wiring of this valve can only be done in one way The left motor terminal on the ZVR ser...

Страница 14: ...0 VAC pump with boiler enable or two devices without boiler enable 5 A capacity each relay 10 A total Rear knock outs for mounting onto 4 x4 junction box High capacity 6VA transformer Simplified wirin...

Страница 15: ...p connection Dual labeled T stat terminals Compatible with 2 3 and 4 wire T stats Replaceable fuses 6 VA Transformer Keyhole mounting which fits a 4X4 junction box Pre installed jumper Rear knockout f...

Страница 16: ...om power zone transformer N L L RELAY 1 C N O N C C N O N C RELAY 2 Calef single zone relay L N A1 Single thermostat Hydronic diagram is for illustration purposes only some components have been remove...

Страница 17: ...the thermostat demand is satisfied R to W will open and the ZONE LED will turn off The control will remove power from relays 1 and 2 opening C to NO This will drop 120 VAC to your pump and terminate t...

Страница 18: ...N C C N O N C RELAY 2 Calef single zone relay 4 wire zone valve 4 wire zone valve 4 wire zone valve R W 24 VAC T T R W R W End switch wires L N A2 Multiple thermostats Hydronic diagram is for illustr...

Страница 19: ...factory installed jumper between L and C When all the thermostat demands are satisfied the zone valves will close and the end switch will open R to W The ZONE LED will turn off The control will remove...

Страница 20: ...TRV TRV TRV R W C T T com power zone transformer N L L RELAY 1 C N ON C C N ON C RELAY 2 ZSR101 T T L N A3 Single master thermostat panel radiators with TRVs variable speed pump Hydronic diagram is fo...

Страница 21: ...red room temperatures The room temperatures will then be controlled by each individual thermostatic radiator valve by adjusting the flow through the radiator making this a fitting application for a va...

Страница 22: ...re Selectable post purge and exercise Dry contacts X X AUX ZONE 1 E S capable of switching line voltage High capacity transformer Large terminal connections Simplified wiring with extra ground termina...

Страница 23: ...labeled T stat terminals Compatible with 2 3 and 4 wire T stats Selectable DIP switches LED for each zone 120 VAC zone pump outputs 120 VAC input power connection ZONE1 ES closes only during a demand...

Страница 24: ...release from base Roll cover off base Mounting Do not mount to a surface that exceeds 115 F 45 C The unit must be only located in dry interior locations Use only copper conductor supply wire suitable...

Страница 25: ...l PRIORITY PUMP Runs when zone 1 calls Can be programmed to be the priority zone L Line hot leg of 120 VAC to power the pump N Neutral leg of 120 VAC to power the pump Remote Enable allows for input o...

Страница 26: ...MMS D P ZONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4 C R W T T COM T STAT 5 C R W T T COM T STAT 6 C R W T T COM AUX 6 Zone ZSR106 MASTER PRIORITY ON REMOTE ENABLE ON EXERCISE...

Страница 27: ...close with any call to ZONE 1 Zone 1 can be enabled as a priority zone typically used for heating domestic hot water The ZONE 1 E S can be used to close a DHW contact on boiler controls equipped with...

Страница 28: ...ZONE6 T STAT 2 C R W T T COM COMMS D P ZONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4 C R W T T COM T STAT 5 C R W T T COM T STAT 6 C R W T T COM AUX 6 Zone ZSR106 MASTER PRIORI...

Страница 29: ...Freeze Prevention Feature After one hour of a priority demand the control will open the ZONE 1 E S contacts and drop power to PRIORITY PUMP 1 If a call for heat exists from zones 2 6 the control will...

Страница 30: ...ONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM AUX 3 Zone ZSR103 MASTER PRIORITY ON REMOTE ENABLE ON EXERCISE ON POST PURGE ZONE 1 ON SLAVE OFF OFF OFF OFF REMOTE ENABLE 24 120 VAC L N O...

Страница 31: ...ted to TT on boiler control closes when any zone calls including priority ZONE 1 E S Dry contact rated up to 120 VAC 2 Amps will close with any call to ZONE 1 Zone 1 can be enabled as a priority zone...

Страница 32: ...C R W T T COM T STAT 4 C R W T T COM AUX 4 Zone ZSR104 MASTER PRIORITY ON REMOTE ENABLE ON EXERCISE ON POST PURGE ZONE 1 ON SLAVE OFF OFF OFF OFF REMOTE ENABLE 24 120 VAC L N O N O F F STATUS DURING...

Страница 33: ...act rated up to 120 VAC 2 Amps which is typically connected to TT on boiler control closes when any zone calls including priority ZONE 1 E S Dry contact rated up to 120 VAC 2 Amps will close with any...

Страница 34: ...closed Dry contacts XX AUX ZONE 1 E S capable of switching line voltage Large terminal connections High capacity 40 VA transformer standard for 3 and 4 zone models expandable to 80 VA and 80 VA for th...

Страница 35: ...d Power ON LED Dual labeled T stat terminals Compatible with 2 3 and 4 wire T stats Dip switches 120 VAC input power connection Zone valve end switch connection Zone valve motor connections Transforme...

Страница 36: ...ttom latch Snap top of transformer into latch arms Feed wiring through hole near the top of the transformer and insert transformer plug into the socket Repeat process for 2nd transformer if using six...

Страница 37: ...NSFORMER L PUM T STAT 2 T T COM E S T STAT 3 T T COM T STAT 1 T T COM T STAT 4 T T COM 6 Zone ZSR106 REMOTE ENABLE 24 120 VAC L N L Line hot leg of 120 VAC supply N Neutral of 120 VAC Grounds Input po...

Страница 38: ...SYSTEM PUMP N T STAT 2 C R W T T COM COMMS D P ZONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4 C R W T T COM T STAT 5 C R W T T COM T STAT 6 C R W T T COM AUX O N O F F O N O F F...

Страница 39: ...XX Dry contact rated up to 120 VAC 2 Amps which is typically connected to TT on boiler control closes when any zone calls including priority ZONE 1 E S Dry contact rated up to 120 VAC 2 Amps will clo...

Страница 40: ...MOTOR ZONE 4 END SWITCH MOTOR ZONE 5 END SWITCH MOTOR ZONE 6 END SWITCH MOTOR L SYSTEM PUMP N T STAT 2 C R W T T COM COMMS D P ZONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4 C...

Страница 41: ...close the X X contacts to signal the boiler of a demand When all the thermostat demands are satisfied R to W will open and the T STAT CALL and VALVE OPEN LEDs will turn off The X X contacts will open...

Страница 42: ...H MOTOR L SYSTEM PUMP N T STAT 2 C R W T T COM COMMS D P ZONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4 C R W T T COM T STAT 5 C R W T T COM T STAT 6 C R W T T COM AUX O N O F F...

Страница 43: ...e control will close the XX contacts to signal the boiler of a demand When all the thermostat demands are satisfied R toWwillopenandthe T STATCALL and VALVE OPEN LEDs will turn off The XX contacts wil...

Страница 44: ...PUMP N STATUS DURING ZONE 1 DEMAND ZONE 1 END SWITCH MOTOR ZONE 2 END SWITCH MOTOR ZONE 3 END SWITCH MOTOR ZONE 4 END SWITCH MOTOR ZONE 5 END SWITCH MOTOR ZONE 6 END SWITCH MOTOR L SYSTEM PUMP N T ST...

Страница 45: ...The ZONE 1 E S and X X contacts open If a call for heat exists from zones 2 12 the corresponding T STAT CALL will illuminate again and 24 VAC will be delivered to their zone MOTOR terminals When the z...

Страница 46: ...S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4 C R W T T COM T STAT 5 C R W T T COM T STAT 6 C R W T T COM AUX O N O F F O N O F F VALVE OPEN ZONE 1 ZONE 2 ZONE 4 ZONE 5 ZONE 3 MASTER P...

Страница 47: ...mp terminals SYSTEM PUMP Runs when any zone calls for heat SEC PUMP Runs when any zone calls for heat ZONE 1 PUMP Runs when zone 1 thermostat calls for heat and zone 1 end switch has closed A jumper i...

Страница 48: ...2 C R W T T COM COMMS D P ZONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4 C R W T T COM T STAT 5 C R W T T COM T STAT 6 C R W T T COM AUX O N O F F O N O F F VALVE OPEN ZONE 1 ZO...

Страница 49: ...boiler of a demand When all the thermostat demands are satisfied R to W will open and the T STAT CALL and VALVE OPEN LEDs will turn off The XX contacts will open terminating the demand for heat to the...

Страница 50: ...PUMP EXERCISE ON PRIORITY ON AUX ON SLAVE OFF OFF OFF DURING PRIORITY DEMAND 6 Zone ZVR106 L POWER IN N POWER T SAT CALL ZONE 6 L ZONE 1 PUMP N L SEC PUMP N STATUS DURING ZONE 1 DEMAND ZONE 1 END SWIT...

Страница 51: ...will open terminating the demand for heat to the boiler The 120 VAC is dropped to the SYSTEM PUMP and SEC PUMP Description of terminals Ground N Neutral Common leg of 120 VAC L Line Hot leg of 120 VA...

Страница 52: ...P ZONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4 C R W T T COM AUX O N O F F O N O F F VALVE OPEN ZONE 1 ZONE 2 ZONE 4 ZONE 3 MASTER PUMP EXERCISE ON PRIORITY ON AUX ON SLAVE OF...

Страница 53: ...put The control will close the XX contacts to signal the boiler of a demand and close the AUX contacts to signal the ECM pump to start When all the thermostat demands are satisfied R to W will open an...

Страница 54: ...COM COMMS D P ZONE 1 E S X X T STAT 3 C R W T T COM T STAT 1 C R W T T COM T STAT 4 C R W T T COM T STAT 5 C R W T T COM T STAT 6 C R W T T COM AUX O N O F F O N O F F VALVE OPEN ZONE 1 ZONE 2 ZONE 4...

Страница 55: ...ose with any call to ZONE 1 Zone 1 can be enabled as a priority zone typically used for heating domestic hot water The ZONE 1 E S can be used to close a DHW contact on boiler controls equipped with th...

Страница 56: ...48 Caleffi North America Inc 3883 W Milwaukee Rd Milwaukee WI 53208 Tel 414 238 2360 Fax 44 238 2366 www caleffi com Ask Us caleffi com Copyright 2016 Caleffi North America Inc...

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