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Operating Instructions

Uniprep 7 Rotary Scraping Tool

06

6. Loosen the two arm extension wing nuts, extend the scraper arm

until it reaches the witness marking and lock in position.

7. Ensure the angle relief wing nut is tightened and does not allow the

tool tip cartridge to pivot then release the cutting arm release knob

and lower the spring-loaded scraper arm and blade onto the pipe.

8. Use the cutting arm T screw to adjust the spring tension until the

load indicator is set on top of the cutting tip (top of the cap head

screw is flush with the round boss).

9. Slowly turn the crank handle clockwise to rotate the cutter once

round the pipe whilst continually keeping an eye on the load

indicator, adjust the spring tension if required to apply the correct

load at the pipes lowest spot.

10. Double check the Feed screw driver is engaged on the shaft then

begin scraping until the mark made earlier is reached.

11. At the point where the mark is reached release the blade tension

(with the cutting arm T screw), lift and lock the arm (using the

cutting arm release knob).

12. Disengage the feed screw drive knob and slide the feed screw back

in to the start position. Re-engage the feed screw drive knob.

13. Loosen the two wing nuts, retract the arm to line up with the end of

the scrape and lock in position.

14. Release the arm using the cutting arm release knob and adjust the

spring tension until the load indicator is set. Continue to scrape

keeping an eye on the load indicator on the first rotation; adjust

tension as necessary to set it for any pipe lowest spot.

15. If the pipe being scraped has any pipe end regression the Cutting

Tip Angle Relief Wingnut needs to be loosened to allow the cutting

tip to remain in full contact with the pipe and give a good scrape.

Note: keeping an eye on the load indicator at this stage is

essential to a good scrape

16. Continue until the scrape is complete.cutter on to the pipe wall

surface and the correct pressure will be applied to the tip (6) via the

tool tip spring.

03. Operation

Содержание Uniprep 7

Страница 1: ...Designed and Manufactured in the UK Uniprep 7 Rotary Scraping Tool Operating Instructions Product Code 01 06 201 Revision 02...

Страница 2: ...ram 10 08 Warranty Information 11 09 Certificate of Conformity 13 10 Service and Repair 14 11 Decommissioning and Disposal 14 Copyright Caldervale Technology Ltd The copyright for this product and ins...

Страница 3: ...cordance with the pipe manufacturers recommendations and in line with local codes of practice This manual outlines the operation of the pipe surface preparation tooling for the scraping of polyethylen...

Страница 4: ...ool is being used 3 Never use the tool on pipes that are not within the specified dimensions 4 The tool tip holder spring tension is factory set and MUST NOT be tampered with without adequate training...

Страница 5: ...aded shaft with crank handle for traversing the scraper 3 A spanner to expand the body 4 An expanding body to fix the tool axially in the pipe 03 Operation Operation 03 Feed Screw Collet Feed Screw Dr...

Страница 6: ...Using supplied hex spanner locate on Feed Screw Collet expand the body by turning anti clockwise until very tight aiming to leave the Feed Screw Drive knob uppermost Once tight remove the spanner 3 Q...

Страница 7: ...d 11 At the point where the mark is reached release the blade tension with the cutting arm T screw lift and lock the arm using the cutting arm release knob 12 Disengage the feed screw drive knob and s...

Страница 8: ...an and dry 8 Put all parts away in transport cases to protect them Storage IMPORTANT When not in use always 1 Store the tool in the transport cases ensure it is clean and dry before storage 2 Ensure c...

Страница 9: ...g and transport cases Product Code 01 06 201 This unit is design and manufactured to meet the requirements of National Grid Gas Industry Standards GIS PL2 5 Part 5 Electrofusion and Ancillary Tooling...

Страница 10: ...C Clamping Pad and Screw 4 TBC Handle Plate 5 TBC Handle Shaft 6 TBC Plastic Handle 7 TBC T Screw 8 TBC Height Adjusting Arm 9 TBC Load Cell 10 TBC Side Supports 11 TBC Cutter Arm Collet 12 TBC Cutter...

Страница 11: ...1 TBC Mandrel Shaft Inc Spacers 2 TBC Plain Mandrel Collar 3 TBC Threaded Mandrel Collar 4 TBC Straight Leg 5 TBC Slotted Leg 6 TBC Foot Piece 7 TBC Link Kit Mandrel legs slotted leg straight leg leg...

Страница 12: ...erwise agreed On site warranty and repair or replacement services are available from authorised Caldervale Technology Ltd service facilities world wide d Customers shall prepay shipping charges for pr...

Страница 13: ...w of the locality where the customer uses the product this warranty statement shall be deemed modified by the minimum necessary to be consistent with such local law d To the extent allowed by local la...

Страница 14: ...Operating Instructions Uniprep 7 Rotary Scraping Tool 13 Certificate of Conformity 09 09 Certificate of Conformity...

Страница 15: ...T 44 0 1924 469571 T 61 0 8 9209 1132 E sales caldertech com E sales caldertech com au W caldertech com W caldertech com au Decommissioning and Disposal These give the instructions for decommissioning...

Страница 16: ...urt Dewsbury West Yorkshire WF12 9BG UK T 44 0 1924 469571 E sales caldertech com W caldertech com AUSTRALIA NZ Caldertech Australia Pty Ltd Unit 3 30 Juna Drive Malaga WA 6090 Australia T 61 0 8 9209...

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