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Operating Instructions

Uniprep 7 Rotary Scraping Tool

02

01. Introduction

Introduction

General Description

The pipe preparation tool is designed to provide a fusible surface 

on any polyethylene pipe material (new, weathered or previously 

installed) in accordance with Gas Industry Standards GIS/PL2-5 Part 5 

Electrofusion Ancillary Tools.

A small layer is removed from the pipe with each pass of this tool, this 

provides a suitable, fusible surface from which pipe welding can occur 

more easily.

The unit has rotating pre-set spring tension load indicator that 

is used to apply the correct load to the cutting tip around the 

whole pipe.

Important!

This tool should be used in accordance with the pipe manufacturers’ 

recommendations and in line with local codes of practice.

This manual outlines the operation of the pipe surface preparation 

tooling for the scraping of polyethylene pipe and forms a part of the 

product to which it relates. It should be kept for the life of the product. 

Any amendments issued by Caldervale Technology Ltd should 

be incorporated in the text. The manual should be passed to any 

subsequent holder or user of this product.

Before Using

It is important to ensure all component parts are present and in 

serviceable condition. In addition, the condition of the cutting / peeling 

tip should be checked for damage or excessive wearing. 

01.

This product (Caldertech Uniprep 7) has been manufactured,

 

inspected and tested in accordance with the ISO9001 quality control

 

systems and procedures in place at Caldervale Technology Ltd,

 

Dewsbury.

Содержание Uniprep 7

Страница 1: ...Designed and Manufactured in the UK Uniprep 7 Rotary Scraping Tool Operating Instructions Product Code 01 06 201 Revision 02...

Страница 2: ...ram 10 08 Warranty Information 11 09 Certificate of Conformity 13 10 Service and Repair 14 11 Decommissioning and Disposal 14 Copyright Caldervale Technology Ltd The copyright for this product and ins...

Страница 3: ...cordance with the pipe manufacturers recommendations and in line with local codes of practice This manual outlines the operation of the pipe surface preparation tooling for the scraping of polyethylen...

Страница 4: ...ool is being used 3 Never use the tool on pipes that are not within the specified dimensions 4 The tool tip holder spring tension is factory set and MUST NOT be tampered with without adequate training...

Страница 5: ...aded shaft with crank handle for traversing the scraper 3 A spanner to expand the body 4 An expanding body to fix the tool axially in the pipe 03 Operation Operation 03 Feed Screw Collet Feed Screw Dr...

Страница 6: ...Using supplied hex spanner locate on Feed Screw Collet expand the body by turning anti clockwise until very tight aiming to leave the Feed Screw Drive knob uppermost Once tight remove the spanner 3 Q...

Страница 7: ...d 11 At the point where the mark is reached release the blade tension with the cutting arm T screw lift and lock the arm using the cutting arm release knob 12 Disengage the feed screw drive knob and s...

Страница 8: ...an and dry 8 Put all parts away in transport cases to protect them Storage IMPORTANT When not in use always 1 Store the tool in the transport cases ensure it is clean and dry before storage 2 Ensure c...

Страница 9: ...g and transport cases Product Code 01 06 201 This unit is design and manufactured to meet the requirements of National Grid Gas Industry Standards GIS PL2 5 Part 5 Electrofusion and Ancillary Tooling...

Страница 10: ...C Clamping Pad and Screw 4 TBC Handle Plate 5 TBC Handle Shaft 6 TBC Plastic Handle 7 TBC T Screw 8 TBC Height Adjusting Arm 9 TBC Load Cell 10 TBC Side Supports 11 TBC Cutter Arm Collet 12 TBC Cutter...

Страница 11: ...1 TBC Mandrel Shaft Inc Spacers 2 TBC Plain Mandrel Collar 3 TBC Threaded Mandrel Collar 4 TBC Straight Leg 5 TBC Slotted Leg 6 TBC Foot Piece 7 TBC Link Kit Mandrel legs slotted leg straight leg leg...

Страница 12: ...erwise agreed On site warranty and repair or replacement services are available from authorised Caldervale Technology Ltd service facilities world wide d Customers shall prepay shipping charges for pr...

Страница 13: ...w of the locality where the customer uses the product this warranty statement shall be deemed modified by the minimum necessary to be consistent with such local law d To the extent allowed by local la...

Страница 14: ...Operating Instructions Uniprep 7 Rotary Scraping Tool 13 Certificate of Conformity 09 09 Certificate of Conformity...

Страница 15: ...T 44 0 1924 469571 T 61 0 8 9209 1132 E sales caldertech com E sales caldertech com au W caldertech com W caldertech com au Decommissioning and Disposal These give the instructions for decommissioning...

Страница 16: ...urt Dewsbury West Yorkshire WF12 9BG UK T 44 0 1924 469571 E sales caldertech com W caldertech com AUSTRALIA NZ Caldertech Australia Pty Ltd Unit 3 30 Juna Drive Malaga WA 6090 Australia T 61 0 8 9209...

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