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2009 Barbecue Grills and Carts

LTR20091038, Rev. E

Installation / 

Assemb

ly

www.calspas.com

6

One  side  of  the  enclosure  shall  be  completely 

1. 

open.
Enclosures that have four sides, complete with a 

2. 

top and bottom:

At least two ventilation openings at cylinder 

a. 

valve level shall be provided in the sidewall, 

equally  sized,  spaced  at  180º  (3.14  rad), 

and  unobstructed.  Each  opening  shall  have 

a total free area of not less than one square 

inch  per  pound  (7.1  cm²/kg)  of  stored  fuel 

capacity, and not less than a total free area 

of 10 square inches (64.5 cm²).
Ventilation  openings  shall  be  provided  at 

b. 

floor level and shall have a total free area of 

not less than one square inch per pound (7.1 

cm²/kg) of stored fuel capacity and not less 

than  a  total  free  area  of  10  square  inches 

(64.5cm²).    If  ventilation  openings  at  floor 

level are in a sidewall, there shall be at least 

two openings.  The bottom of the openings 

shall be at floor level and the upper edge no 

more than 5 inches (127 mm) above the floor. 

The openings shall be equally sized, spaced 

at 180º (3.14 rad) and unobstructed.
Every  opening  shall  have  minimum 

c. 

dimensions so as to permit the entrance of a 

1/8 inch (3.2 mm) diameter rod.

Transporting and Storing LP Gas

Transport  only  one  cylinder  at  a  time.  Ensure  the 

cylinder  is  secured  in  an  upright  position  with  the 

control  valve  turned  off  and  the  dust  cap  in  place. 

Store cylinders outdoors and out of reach of children. 

Do not store cylinders in a building, garage, or any 

other enclosed area.

LP Gas

Tank Requirements

For  plumbed-in  LP  installation,  use  a 

convertible  regulator  and  set  it  for  LP 

gas. 
Maximum  line  pressure  for  plumbed-in 

propane is 14” WC (3.5 kPa). Minimum 

line pressure for propane is 11” WC.
The  grill  unit  must  be  used  with  the 

gas  pressure  regulator.  The  regulator 

will control and maintain a uniform gas 

pressure  in  the  manifold.  The  burner  orifices  have 

been  sized  for  the  gas  pressure  delivered  by  the 

regulator.

WARNING: 

Attempting  to  operate  the  grill  unit 

without  the  gas  regulator  installed  could  cause  an 

explosion and possible death.

Cylinder Specification

Any LP gas supply cylinder used with this grill must 

be:

Constructed  and  marked  in  accordance  with 

• 

the 

Specifications  for  LP-Gas  Cylinders

 

of  the  U.S.  Department  of  Transportation 

or  the  National  Standard  of  Canada, 

CAN/

CSA-B339,  Cylinders,  Spheres  and  Tubes 

for  Transportation  of  Dangerous  Goods; 

and Commission

, as applicable.

Approximately  12  inches  in  diameter  and  18 

• 

inches high.

The maximum fuel capacity is 20 lbs. of propane, or 5 

gallons.  Full cylinder weight should be approximately 

38 lbs. (43.7 lbs. nominal water capacity.) Never fill 

the cylinder beyond 80% full.
Place  the  dust  cap  on  the  cylinder  valve  outlet 

whenever the cylinder is not in use. Only install the 

type of dust cap on the cylinder valve outlet that is 

provided with the cylinder valve. Other types of caps 

or plugs may result in leakage of propane.

LP Gas Hook Up

An enclosure for an LP gas cylinder shall be vented by 

openings at the level of the cylinder valve and at floor 

level. The effectiveness of the openings for purposes 

of  ventilation  shall  be  determined  with  the  LP-gas 

supply cylinder in place.  This shall be accomplished 

in one of the following manners:

Содержание 2009 Barbecue Grills and Carts

Страница 1: ...LTR20091038 Rev E 8 18 09 ...

Страница 2: ...and off the Lights and Fan 17 Griddle 17 Cleaning and Maintenance Stainless Steel Care and Cleaning 18 Cleaning the Interior of Your Grill 19 Covering Your Cart or Grill 20 Light Bulb Replacement 21 Appendix Troubleshooting 22 Converting from LP to NG 24 Installing and Replacing Infrared Burners 26 Replacement Covers 27 2009 Warranty 28 Read all instructions before you operate your grill Save thes...

Страница 3: ...A GFCI breaker in accordance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension cord to supply power to your Cal Flame grill or cart Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit may result in an electric...

Страница 4: ... come in contact with or be close to any grate burner or hot surface until it has fully cooled Never wear loose fitting or hanging garments while using your grill Fabric may ignite and result in personal injury When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and can cause burns Use handles or knobs Only use dry pot holders...

Страница 5: ... g deck or cement slab Do NOT place stainless steel carts on dirt or grass Cabinet Cut out Dimensions Your Cal Flame grill is designed for easy installation into a non combustible enclosure The supporting deck or counter must be flat and level When determining the final location of your grill adequate cross ventilation must be present to prevent gas from being trapped in the event of a leak The dr...

Страница 6: ... 28 21 10 Model Number Description Width Depth Height Cut out for refrigerators cocktail centers and access doors BBQ07863P 3 Pull Out Drawer SS Refrigerator 25 22 7 8 32 WIDTH HEIGHT DEPTH BBQ07857P Propane Tank Compartment 14 16 20 BBQ08839P 18 Single Access Door 16 2 19 BBQ08839P 30 Double Access Door 28 2 19 BBQ08840P 18 18 Door and Drawer Combo 17 20 19 BBQ08840P 30 30 Door and Drawer Combo 2...

Страница 7: ...tilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a solution of soapy water Prepare a leak testing solution of soapy water by 1 mixing in a spray bottle one part liquid soap to one part water Make sure all the control knobs are in the OFF 2 position Turn on the gas 3 On a natural gas systems t...

Страница 8: ...irements For plumbed in LP installation use a convertible regulator and set it for LP gas Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The grill unit must be used with the gas pressure regulator The regulator will control and maintain a uniform gas pressure in the manifold The burner orifices have been sized for the gas pressure delivered...

Страница 9: ...o is the gas type the grill is manufactured for IMPORTANT Never connect the grill to an unregulated gas supply The installation of this appliance must conform with local codes or in the absence of local codes to the national fuel gas code ANSI Z223 1a 1998 Installation in Canada must be in accordance with the standard CAN CGA B149 2 Propane Installation Code A licensed contractor or local gas comp...

Страница 10: ...l chassis use care in placing the grill in the island cutout to avoid hitting the transformer Remove the transformer and the metal screws from the plastic 1 bag Place the grill on a sturdy surface and tilt it back to show the 2 underside of the grill Using the metal screws attach the transformer to 3 the left side of the grill near the internal electrical connection Attach the metal plate to the o...

Страница 11: ...and attach the gas lines to the grill When the gas connections are made slide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut out and then attach the gas lines Be very careful not to kink gas lines when lowering the grill or side burner into the cut out Keep your fingers away from where the grill will be supported on counte...

Страница 12: ... Make sure to use gas rated tape seal when installing adapter to insure proper seal Grill Items Included with Barbecue 1 T adapter 3 8 2 2 each Hose 3 8 Fittings 3 Regulatorw Hose NOTE You will need to use a gas rated sealer on gas connectors that are not flared To Propane Tank 3 8 Fittings From Grill From Side Burner T Adapter 3 8 Threaded To side burner located underneath behind burner To grill ...

Страница 13: ...idual oil may still be on the stainless steel parts of your grill Washing will reduce the possibility of discoloration We also recommend you keep your grill covered when not in use This will minimize the amount of dust and dirt that accumulates on your grill and extend the life of your grill Remember to use your Cal Flame grill safely by following these reminders It is dangerous to use barbecue gr...

Страница 14: ... clockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the 4 burner does not light on the first try repeat immediately If the burner does not light after three 5 attempts turn the control knobs to the OFF position Wait five minutes until the gas clears before attempting to light it again Repeat th...

Страница 15: ...t as it is powered by a 12 volt input located on the side of the grill connected with a stainless steel sheathed power cable To load the rotisserie rod hold the handle firmly 1 while sliding one of the fork assemblies prongs facing away from the handle onto the rod Push the rod through the center of the food then slide the other holder prongs toward the food onto the rod Center the meat on the rod...

Страница 16: ... at the bottom of 2 grill and arrange charcoal in a pyramid shaped stack Add charcoal lighting fluid according to 3 manufacturer s instructions Let it stand for about a minute to let fluid penetrate charcoal Carefully light charcoal allowing it to burn 4 approximately 15 to 20 minutes or until a light gray ash develops Leave about a one half inch space between each piece of charcoal This helps to ...

Страница 17: ...r Remove two grates left or right side and and the flame tamers the angular metal pieces covering the burners Place the Deep Fryer Helper in the grill as shown in the figure at right NOTE Never use the Deep Fryer Helper over a sear zone infrared burner Place the thermometer in the shaft located at the front of the Deep Fryer Helper WARNING HOT OIL AND STEAM CAN BE DANGEROUS ALWAYS WEAR OVEN MITTS ...

Страница 18: ...G THIS ACCESSORY DO NOT USE THIS ACCES SORY IN COMBINATION WITH THE GRIDDLE OR ANY OTHER ACCESSORY THAT WOULD RESULT IN MORE THAN 75 COVERAGE OF THE GRILLING AREA AS OVERHEATING CAN DAMAGE YOUR GRILL WARNING NEVER PUT WATER ON A HOT OR FLAMING OIL The Deep Fryer Helper can also be used as a steamer allowing you to steam or boil food Steaming Add water to just below the level of the steaming plate ...

Страница 19: ... breaker DO NOT cut or remove the ground prong as this may result in fire electrical shock or other personal injury This electrical source provides power to the lights Using the Griddle When sliding the griddle out of the enclosure always do it slowly as the heavy weight may cause you to suddenly drop the griddle Lift the griddle out of the enclosure instead of sliding it all the way out Remove tw...

Страница 20: ...and ventilation air DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills carts and barbecue islands with stainless steel fixtures Although stainless steel grills will discolor and accumulate grime with regular use they can keep their original shine with periodic cleaning We strongly recomme...

Страница 21: ...from the grill by carefully lifting each burner up and away from the gas valve orifice Use a wire brush to clean the outer surface of each burner to remove food residue and dirt Clean any clogged ports with a stiff wire such as an opened paper clip Inspect each burner for damage cracks and holes If any damage is found replace the burner and discontinue grill usage Upon reinstallation inspect the g...

Страница 22: ...lame dealer for details The cover will help protect your cart or grill from detrimental effects of weather and environmental pollutants Never put a cover on a hot grill Allow the grill to cool before covering Note Do not use a wire brush or stainless steel on any other part of your grill or any other stainless steel surface except the cooking grates or the griddle Drip Pan The full width drip pan ...

Страница 23: ...ass light 1 covers at the back of the grill Using a small screwdriver 2 gently pry the light cover away from the housing Be extremely careful prying off the light cover You may damage the light cover as a result Unscrew the two screws located at the side of 3 the white ceramic light fixture Pull the burnt bulb out of the socket 4 Light Replacement Using a tissue or small piece of paper carefully 1...

Страница 24: ...wire is connected firmly to the valve ignition device and the electrode Make sure the valve orifice is free of any debris dust or grease Make sure the valve orifice is aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Problem Burner tube is misaligned over the orifice Solution Repo...

Страница 25: ...oblem Misalignment of Igniter on Burner Solution Check for proper position of the electrode tip which should be pointing forward towards the front of the burner and free of grease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed and all control knobs set t...

Страница 26: ...ching the regulator behind the grill The regulator in the image below has been removed from a grill to illustrate this procedure Remove the LP gas line 1 Remove the cap fitting from the end of the NG gas regulator 2 Place the cap fitting over the LP gas inlet 3 Insert a male flared fitting 4 not provided in the NG gas regulator Converting from LP to NG WARNING You must have an authorized service t...

Страница 27: ...rner orifices 3 Remove the grates flame tamers and drip tray from the grill a Remove the cotter pins from the end of the burners The cotter pins b are accessible from underneath the grill in the back in the accessory cabinet Carefully remove the burner c Using a 6mm socket or nut driver remove the orifice for the d burner Apply a small amount of pipe compound to the orifice threads e Screw in the ...

Страница 28: ...let on 7 the burner with the gas supply valve on the grill and torch tube with ignition Make sure they align perfectly Slide the stud at the other end into the locking hole Adjust the infrared burner Make sure the burner 8 is aligned and in position Install the locking pin Through the access door 9 underneath the grill find the stud to lock the burner in place Install the locking pin Make sure the...

Страница 29: ... 22 7 8 4 burner convection 874CP CVRBLT003 31 1 2 x 24 x 22 7 8 Charcoal 870P CVRBLT003 31 1 2 x 24 x 22 7 8 Charcoal convection 870CP CVRBLT003 31 1 2 x 24 x 22 7 8 4 burner flat 874F CVRBLT005 39 1 4 x 24 5 8 x 20 5 burner 875P CVRBLT007 39 x 24 x 22 7 16 5 burner convection 875CP CVRBLT007 39 x 24 x 22 7 16 Pizza oven 877P CVRBLT009 24 x 24 x 29 1 4 Cart covers 2 burner cart CRO2000 CVRCRT030 ...

Страница 30: ...y repairs To obtain service contact the selling dealer In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service agent written notification must be given to the LMS Customer Relations Department within 30 days of the reported failure There will be no charge for parts or labor on a covered item However the service agent may assess a reasonable tr...

Страница 31: ... may have regarding the warranty coverage on your barbecue Warranty Limitations The Limited Warranty is void if the grill or cart has been subject to negligence alteration misuse abuse repairs by non LMS authorized representatives incorrect electrical installation acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this warranty include but are not limite...

Страница 32: ...arcoal Date purchased _ ______________________________________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone number _________________________________________________________ Cal Flame dealer s address _ ______________________________________________________________ Don t forget to register your new ...

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