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Maintenance Section 5-1

MAINTENANCE SECTION

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Содержание TOUGH MPG-600

Страница 1: ...6703 334 874 2700 www bushhog com Models MPG 600 and MPG 720 This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover 0 00 ...

Страница 2: ...EFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense For future reference record your Bush Hog product model number and serial number WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the ...

Страница 3: ...ATION SECTION 4 1 OPERATOR REQUIREMENTS 4 3 TRACTOR REQUIREMENTS 4 4 ROPS and Seat Belt 4 4 Tractor Horsepower 4 4 Front End Weight 4 4 GETTING ON AND OFF THE TRACTOR 4 4 Boarding the Tractor 4 5 Dismounting the Tractor 4 5 STARTING THE TRACTOR 4 6 CONNECTING THE IMPLEMENT TO THE TRACTOR 4 6 PRE OPERATION INSPECTION AND SERVICE 4 7 Tractor Pre Operation Inspection Service 4 8 Plugger Pre Operation...

Страница 4: ...LUBRICATION INFORMATION 5 2 SPOONS 5 3 STORAGE 5 3 PROPER TORQUE FOR FASTENERS 5 3 ...

Страница 5: ...Safety Section 1 1 SAFETY SECTION ...

Страница 6: ...rd are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if no...

Страница 7: ...under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service S3PT 19 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tracto...

Страница 8: ...actor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others SG 25 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ab...

Страница 9: ...h anyone in the immediate area S3PT 07 This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death ...

Страница 10: ...rained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or...

Страница 11: ...he Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service S3PT 19 Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failu...

Страница 12: ...r engine has cooled down If fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the spill has been cleaned up SG 28 Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly servic...

Страница 13: ... the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the...

Страница 14: ... Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment SG 18 PARTS INFORMATION Bush Hog products are designed utilizing specifically matched system components to ensure optimum equipment performance These parts are made and tested to Bush Hog specifications Non ...

Страница 15: ...romote safe operation Damage to the decals may occur while in shipping use or reconditioning Bush Hog cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Bush Hog dealer to order replacement decals ...

Страница 16: ...LEVEL DESCRIPTION 1 50057844 2 LOGO Bush Hog 2 53315 2 REFLECT Amber Reflector 3 50031213 2 REFLECT Red Reflector 4 89141 1 CAUTION Multi Hazard 5 50037573 1 NAME MPG 600 50037574 1 NAME MPG 720 6 94359 1 REFLECT SMV Sign 7 NFS 1 SER PLT Serial Plate 8 D960 1 WARNING Proposition 65 Not Shown ...

Страница 17: ...SAFETY MPG PLUGGER 09 20 Safety Section 1 13 SAFETY 2020 Alamo Group Inc Decal Description ...

Страница 18: ...onnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery bef...

Страница 19: ...Introduction Section 2 1 INTRODUCTION SECTION ...

Страница 20: ... manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this implement during assembly use and maintenance The Safety Alert Symbol combined with ...

Страница 21: ...ports independent hubs The steel frame is designed as a weight box so weight may be added to increase down pressure for heavily compacted soil Slicing knives are also available on all models At least 20 or the tractor s weight must be on the front tires with the implement lifted to provide adequate traction for safe steering under good conditions Slow down on hills rough terrain and curves Front a...

Страница 22: ...ment 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Rake Model and Serial Numbers on the Warranty page at...

Страница 23: ...an cost approved by Bush Hog duty taxes charges for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog THIS LIMITED WARRANTY SHALL NOT APPLY 1 To vendor items which carry their own warranties such as engines tires...

Страница 24: ......

Страница 25: ...Assembly Section 3 1 ASSEMBLY SECTION ...

Страница 26: ...s of the lift arms can be attached to the lift points on the implement Secure the lift arms to the mast Attach the center link to the top of the mast and adjust so that the frame will be level in the operating position Remove parking stand and store in the upside down position IMPORTANT Scan this QR Code with your smart phone to link to the PAMI Safe Implement Hitching Manual for more information ...

Страница 27: ...Operation Section 4 1 OPERATION SECTION ...

Страница 28: ... the plugger and tractor Proper operation of the plugger as detailed in this manual will help ensure years of safe and satisfactory use of the plugger Standard Equipment and Specifications MPG 600 MPG 720 Working Width 60 inches 72 inches Hubs 10 12 Spoons 80 96 Type Hitch Cat I and QH Cat I and QH Approximate Weight 460 lbs 500 lbs Maximum Tractor HP 60 PTO 60 PTO Options Slicing knife 4 per hub ...

Страница 29: ...ive Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses with Side Shields marked with ANSI Z87 Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask ...

Страница 30: ... the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an...

Страница 31: ...rate the controls easily SG 11 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 3 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine a...

Страница 32: ...sition The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental c...

Страница 33: ... scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can ...

Страница 34: ... daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake...

Страница 35: ...are is properly installed and tightened The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual ...

Страница 36: ...ft Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seatbelt is ...

Страница 37: ...en relieved Operator s Signature _____________________________________________________ Item Condition at Start of Shift Specific Comments if not O K All safety decals are in place and legible The hitch connection pins are properly retained There are no cracks in Hitch All frame bolts are in place and tight The roller bearing are properly lubricated and retained The rollers and plugger points are c...

Страница 38: ...urns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel do...

Страница 39: ...rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 8 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTRO...

Страница 40: ...xtends through the frame and interferes with the rotation of the spoons Penetration should be approximately 1 to 1 1 2 By removing core plugs from the soil lawns are better able to breathe and hold moisture Compacted soil and thatch are relieved allowing air and fertilizer to reach roots Optional slicing knives are available to replace spoons on the mounting plates Four knives per hub are used to ...

Страница 41: ...ss and standing water Lubricate all grease points as detailed in the maintenance section Tighten all bolts and pins to the recommended torque Check the unit for worn and damaged parts Perform repairs and make replacements immediately so that the unit will be ready for use at the start of the next season Store the unit in a clean dry place resting securely on the level ground Use spray touch up ena...

Страница 42: ...r transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transport...

Страница 43: ...r automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS BL 0003 Onl...

Страница 44: ...th reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding ...

Страница 45: ...n both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devic...

Страница 46: ...ed with trash Remove trash from rotor Tines are worn or bent Replace tines Tines are incorrectly installed Install tines correctly Tractor speed is too fast Decrease tractor speed Rotor will not turn Obstacles are entangled in tines Clear rotor and or tines of obstacles plugger is bouncing and or rotor on the ground Rotor is plugged with trash Remove trash from rotor Obstacles are entangled in tin...

Страница 47: ...Maintenance Section 5 1 MAINTENANCE SECTION ...

Страница 48: ...red to regularly lubricate and maintain this machine to provide long life and trouble free operation Block up or support machine securely before putting hands or feet under or working underneath lifted components to prevent CRUSHING INJURY or DEATH from sudden inadvertent dropping Make certain area is clear before lowering LUBRICATION INFORMATION Apply NGLI Grade 2 Multi purpose grease to sleeves ...

Страница 49: ...on The following are suggested storage procedures 1 Thoroughly clean the implement 2 Lubricate the implement as covered on Lubrication Information 3 Tighten all bolts and pins to the recommended torque 4 Check the implement for worn or damaged parts Make replacements immediately 5 Store the implement in a clear dry place with the implement housing resting on blocks 6 Use spray touch up enamel wher...

Страница 50: ...MAINTENANCE MPG PLUGGER 09 20 Maintenance Section 5 4 MAINTENANCE 2020 Alamo Group Inc ...

Страница 51: ...tly to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and holes 3 Reduce speed when turning crossing slopes and on rough slick or muddy surfaces 4 Stay off slopes too steep for safe operation 5 Watch where you are going especially at ...

Страница 52: ...MPG 600 MPG 720 PLUGGER 09 20 P N50037571 Printed U S A MPG 600 AND MPG 720 PLUGGER ...

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