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Maintenance | 7

0870221625_MV0040-0080D_-0000_IM_en_MD

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7.4 Oil Change

NOTICE

Use of an inappropriate oil.

Risk of premature failure!

Loss of efficiency!

• Only use an oil type which has previously been approved and recommended by

Busch.

2

1

3

Drain pan

Cleaning cloth

For oil type and oil capacity see

Technical Data [

.

Check oil level

The oil level should stay constant over the lifetime of the oil. If the level does fall, this
indicates a leak and the machine requires repair.

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Содержание MINK MV 0040 D

Страница 1: ...Get technical data instruction manuals service kits Instruction Manual MINK Claw Vacuum Pumps MV 0040 D MV 0060 D MV 0080 D 0870221625 0000_en Original instructions Modifications reserved 22 06 2021 ...

Страница 2: ...quency Drive 10 5 4 1 Wiring Diagram Variable Frequency Drive 11 5 4 2 Control Unit Connection 12 5 4 3 DIP Switches 14 6 Commissioning 15 6 1 Variable Frequency Drive Overview 15 6 2 Pressure Control 16 6 3 Fault Reset 17 6 4 Conveying Condensable Vapours 17 7 Maintenance 18 7 1 Maintenance Schedule 19 7 2 Oil Level Inspection 19 7 3 Cleaning from Dust and Dirt 20 7 4 Oil Change 20 7 5 Filter cha...

Страница 3: ... been designed and manufactured according to state of the art meth ods Nevertheless residual risks may remain This instruction manual highlights po tential hazards where appropriate Safety notes and warning messages are tagged with one of the keywords DANGER WARNING CAUTION NOTICE and NOTE as follows DANGER indicates an imminent dangerous situation that will result in death or serious injuries if ...

Страница 4: ...ore di frequenza OFP Tappo di riempimento dell olio CD Scarico condensa ODP Tappo di scarico dell olio MC Collegamento della rete elettrica CAI Bocchetta di ingresso dell aria di raffred damento EB Anello di sollevamento NP Targhetta NOTE Technical term In this instruction manual we consider that the term machine refers to the vacuum pump NOTE Illustrations In this instruction manual the illustrat...

Страница 5: ...e is equipped with a non return valve NRV Note The non return valve NRV is no reliable means to prevent suction and shall not be used as a non return valve or shut off valve for the system In case the machine shall be maintained after shutdown Provide an additional manual or automatic operated non return valve in the suction line Permitted environmental conditions see Technical Data 29 2 3 Optiona...

Страница 6: ...2 Product Description 6 32 0870221625_MV0040 0080D_ 0000_IM_en_MD 2 3 5 Fieldbus Option Board The machine can be upgraded with fieldbus option boards with different fieldbus sys tems ...

Страница 7: ...age Seal all apertures with adhesive tape or reuse provided caps NOTICE Long storage time Risk of damage to the machine Due to a long storage time the capacitors of the variable frequency drive can lose efficiency because of electrochemical processes In the worst case it can lead to a short circuit and therefore to a damage to the variable frequency drive of the ma chine Connect the machine every ...

Страница 8: ...n class of the motor and the electrical instruments Make sure that the installation space or location is vented such that sufficient cool ing of the machine is provided Make sure that cooling air inlets and outlets are not covered or obstructed and that the cooling air flow is not affected adversely in any other way Make sure that enough space remains for maintenance work Make sure that the machin...

Страница 9: ...to avoid a loss of efficiency Seek advice from your Busch representative 5 2 1 Suction Connection NOTICE Ingress of foreign objects or liquids Risk of damage to the machine If the inlet gas contains dust or other foreign solid particles Install a suitable filter 5 micron or less upstream from the machine Connection size s G1 1 4 5 2 2 Discharge Connection Connection size s G3 4 Make sure that the ...

Страница 10: ...e failure Loss of efficiency Only use an oil type which has previously been approved and recommended by Busch For oil type and oil capacity see Technical Data 29 and Oil 29 Check oil level The oil level should stay constant over the lifetime of the oil If the level does fall this indicates a leak and the machine requires repair ...

Страница 11: ...ence suppression EMC Class of the machine see Technical Data 29 We recommend to use gG gL IEC 60269 1 16 A class T for UL CSA 15 A fuses Make sure that the response time is below 0 4 seconds In case of using a residual current protective device Use an all current sensitive residual current protective device type B Electrically connect the variable frequency drive VFD 5 4 1 Wiring Diagram Variable ...

Страница 12: ... and accelerates to the maximum speed when connected to the power The control of the machine can be changed as followed by respectively connections on the control unit Start stop the machine by using a digital signal terminal 8 digital input 1 Speed or pressure control of the machine terminal 9 digital input 2 The ready for operation signal can be read via terminal 20 digital output ...

Страница 13: ...smitter 4 20 mA 0 2 bar 10 Digital In 3 Fault reset 9 Digital In 2 open speed control contact pressure control 8 Digital In 1 open stop contact start 7 Digital Ground 6 24 V Out 3 Ground 2 Analogue In 1 speed control 0 V 0 mA n 1200 min min 1 10 V 20 mA nmax setpoint pressure control 0 V 0 mA 0 bar abs 10 V 20 mA 1 bar abs 1 10 V Out A RS485 B RS485 reference potentiometer 1 10 k V Selectable with...

Страница 14: ...t SW4 Not available 0 SW3 0 Analogue Input 2 works in current mode 4 20 mA 1 Analogue Input 2 works in voltage mode 2 10 V 0 SW2 0 Analogue Input 1 works in current mode 4 20 mA 1 Analogue Input 1 works in voltage mode 2 10 V 1 SW1 0 Digital Inputs are connected to the ground 1 Digital Inputs are isolated from the ground 0 ...

Страница 15: ...ure that ear protection is being used Make sure that the installation conditions see Installation Conditions 8 are met Switch on the machine NOTICE Frequent starts and stops by connecting and disconnecting from the power supply Risk of damage to the machine Starting the machine by connecting and disconnecting the power supply is permitted max 1x per minute Between disconnecting and connecting at l...

Страница 16: ...le Busch pressure transmitter is available as accessory In case of dusty application a filter must be installed upstream the pressure transmitter to avoid malfunction or damage to the pressure transmitter Depends on the pressure transmitter the DIP switch SW3 must be switched either to current mode 4 20 mA or to voltage mode 2 10 V see DIP Switches 14 During pressure control the machine controls t...

Страница 17: ...ous situation Reset the fault by disconnecting and reconnecting the power supply for at least 30 seconds or by using a digital signal on terminal 10 Digital In 3 of the control unit 6 4 Conveying Condensable Vapours Use the machine in Aqua version for conveying water vapour or other condensable vapours The machine in Aqua version is able to convey up to 100 saturated water vapour The conveyance of...

Страница 18: ...ocess 7 Maintenance WARNING Machines contaminated with hazardous material Risk of poisoning Risk of infection If the machine is contaminated with hazardous material Wear appropriate personal protective equipment CAUTION Hot surface Risk of burns Prior to any action requiring touching the machine let the machine cool down first NOTICE Using inappropriate cleaners Risk of removing safety stickers an...

Страница 19: ...of the condensate reservoir replace if necessary In case of an inlet filter being installed Check the inlet filter cartridge replace if neces sary Every 3 months Check the oil level see Oil Level Inspection 19 Every 6 months Clean the machine from dust and dirt Every 8000 hours at the least once a year Change the oil Reset the maintenance counter via terminal 14 Di gital In 4 of the control unit D...

Страница 20: ...7 Maintenance 20 32 0870221625_MV0040 0080D_ 0000_IM_en_MD 7 3 Cleaning from Dust and Dirt Clean the ventilation grilles and cooling fins ...

Страница 21: ... efficiency Only use an oil type which has previously been approved and recommended by Busch 2 1 3 Drain pan Cleaning cloth For oil type and oil capacity see Technical Data 29 and Oil 29 Check oil level The oil level should stay constant over the lifetime of the oil If the level does fall this indicates a leak and the machine requires repair ...

Страница 22: ...nge of Condensate Reservoir Aqua Version 1 2 2 Remove the cover from the filter and replace the filter cartridge if necessary 7 6 Drain Condensate Reservoir Aqua Version 1 2 3 Drain the condensate reservoir Condensate reservoir Remove both hoses from the condensate reservoir ...

Страница 23: ... of efficiency It is highly recommended that any dismantling of the machine that goes beyond anything that is described in this manual should be done through Busch In case of the machine having conveyed gas that was contaminated with foreign ma terials which are dangerous to health Decontaminate the machine as much as possible and state the contamination status in a Declaration of Contamination Bu...

Страница 24: ...usch genuine spare parts Risk of premature failure Loss of efficiency The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty Spare parts kit Description Part no Service kit Aqua version Includes all the necessary parts for maintenance 0992 201 056 If other parts are required Contact your Busch representa...

Страница 25: ...ed Replace the inlet filter cartridge Internal parts are worn or damaged Repair the machine con tact Busch The machine runs very noisily Oil level too low Top up oil Defective bearings Repair the machine con tact Busch The machine runs too hot Insufficient cooling Remove dust and dirt from the machine Ambient temperature too high Observe the permitted ambient temperature see Technical Data 29 Temp...

Страница 26: ...1 15 13 16 1 L1 N PE L1 N PE 1M3 3 1M3 3 2 6 8 1 2 6 8 1 T1 L1 T1 L1 A2 A1 1K5 A2 A1 1K5 N X1 L1 PE N X1 L1 PE TK 4 PE PE X1 X1 U T1 V T2 W T3 Gezeichne t Gep rüft Freigeg eben H Dang T Bruskowski W Wagen er 30 10 201 9 30 10 201 9 30 10 201 9 001 Kun de Blattinhalt 0 1 2 3 4 5 6 7 8 9 Gezeichne t Gep rüft Freigeg eben H Dang T Bruskowski W Wagen er 30 10 201 9 30 10 201 9 30 10 201 9 001 Kun de B...

Страница 27: ... W T3 PE U T1 V T2 W T3 X1 X1 L3 L3 A2 A1 1K5 A2 A1 1K5 1K4 A1 A2 1K4 A1 A2 L1 T1 L1 T1 L2 T2 L2 T2 Gezeichne t Gep rüft Freigeg eben H Dang T Bruskowski W Wagen er 30 10 201 9 30 10 201 9 30 10 201 9 Blatt Nr Von 001 Kun de Blattinhalt Wiring diagram 0 1 2 3 4 5 6 7 8 9 Gezeichne t Gep rüft Freigeg eben H Dang T Bruskowski W Wagen er 30 10 201 9 30 10 201 9 30 10 201 9 Blatt Nr Von 001 Kun de Bla...

Страница 28: ...ion 0 05 accuracy 1 Voltage or current selectable with DIP switch SW3 10 Digital In 1 Positive or negative logic Ri min 4 kΩ 15 30 V 1 0 5 V 0 9 Digital In 2 8 Digital In 3 7 Digital Ground Ground for digital inputs Connected to ground with DIP switch SW1 6 24 V Out 24 V 10 max voltage ripple 100 mVrms max 100 mA Short circuit protected Can be used with an external power supply with a current limi...

Страница 29: ...sure Atmospheric pressure Installation altitude 100 load capacity no derating up to 1000 m Derating 1 100 m at 1000 3000 m Permitted stationary vibration sinusoidal 3 Hz f 8 43 Hz 7 5 mm 8 43 Hz f 200 Hz 2g 3M6 acc IEC 60721 3 3 Oil capacity l 0 6 Weight approx kg 80 85 87 Supply network TN and TT network cannot be used with corner grounded networks Immunity EN 61800 3 1st and 2nd environment Emis...

Страница 30: ...lectromagnetic Compatibility 2014 30 EU RoHS 2011 65 EU and the following standards Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety require...

Страница 31: ...Note ...

Страница 32: ...fo busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru info busch com pe Poland busch busch com pl Portugal busch busch pt Romania office buschromania ro Russia info busch ru Singapore sales busch com sg South Africa info busch co za Spain contacto buschiberica...

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