background image

If the fan is turning in the wrong direction:

u

Switch around any two of the drive motor wires in the terminal
box

Connecting up of lines/ pipes

l

Connect the suction line

l

Connect the discharge line

l

Make sure that all provided covers, guards, hoods etc. are fitted

Filling up with oil

The COBRA vacuum pumps are always delivered without oil (see
chapter “Oil Type” for information on recommended oils).

NOTE

: The quantities of oil are different between the quantity

indicated for the motor side (A) and the quantity indicated for the inlet
side (B). Respect the values indicated in the table “Oil quantity”.

NOTE

: The procedure of filling up with oil is identical for both sides. It

will be described in this operating instructions only for a single side.
Please repeat the following operations for the second side.

l

Prepare the quantity of oil specified in the table “Oil quantity”

NOTE

: The quantity of oil specified in the operating instructions is of

informative nature only. Check the oil level with the help of the various
oil sight glasses (OSG) on the vacuum pump.

CAUTION

Before changing the type of oil, make sure that the new type is
compatible with the old type. If necessary, flush the vacuum pump.

l

Unscrew the oil filler plug (OFP)

l

Fill in oil

l

Make sure that the filling level is on MAX-mark of the oil sight
glasses (OSG)

l

Make sure that the seal ring in the oil filler plug is not damaged,
replace oil filler plug if necessary

l

Fit the oil filler plug and tighten up

l

Before any transport, make sure that the oil has been drained out
of the vacuum pump.

CAUTION

Once filled with oil, the vacuum pump should not be lifted or mo-
ved anymore.

CAUTION

The vacuum pump must remain in a horizontal position once it has
been filled with oil.

Filling in cooling liquid (CL)

The COBRA vacuum pumps are always delivered without cooling
liquid.

NOTE

: Make sure that the cooling liquid corresponds to the conditions

described in the “Installation prerequisites”.

l

Connect the cooling liquid inlet (CLI) and outlet (CLO) connections

l

Open the cooling liquid supply

l

Adjust the cooling liquid flow to 12 l/min

Connection of the injection liquid into the
cylinder (INJ)

NOTE

: Make sure that the injection liquid corresponds to the

conditions described in the “Installation prerequisites”.

l

Connect the connection of the cooling liquid in cylinder (INJ)

l

Start the vacuum pump

l

Open the cooling liquid injection supply

l

Adjust the cooling liquid injection flow to 6 l/min

NOTE

: Before stopping the vacuum pump, close the connection for

injection liquid into the cylinder and run the vacuum pump for another
minute, in order to dry the vacuum pump.

CAUTION

The vacuum pump cannot be run for more than 1-2 minutes wi-
thout injection liquid. The outlet gas temperature measured by the
TSA+/0102 sensor must never exceed the trip value determined in
the "COBRA ATEX catalogue".

Saving the operating parameters

As soon as the vacuum pump is working under normal conditions after
being switched on:

l

Measure the working current of the motor and keep it as reference
value for all future maintenance and repair work

Installation and Commissioning Parameters

Continuous cooling liquid
injection rate*

6 l/ min

Minimum constant cooling liquid
injection rate

2 l/min

Pump cooling liquid

12 l/ min

Ambient temperature air

-20...40°C

Ambient temperature air (high
temperature version, refer to the
pump nameplate)

-20...60°C

Ambient temperature cooling
liquid

10...25°C

Maximum exhaust gas
temperature
To be measured within 100 mm
of exhaust outlet (TSA+/0102)

80°C

Recommended exhaust gas
temperature
(Process conditions dependant)

60°C

Maximum cooling jacket
temperature

55°C

Maximum operational tempera-
ture difference between cooling
jacket temperature and exhaust
outlet temperature

70°C

*The quantity of cooling liquid injected should be sufficient to ensure
that at no time during the operation of the pump, the maximum ex-
haust gas outlet temperature is exceeded.

Should the operating conditions of your pump fall outside of the re-
commended parameters as outlined, please contact your local Busch
agency for advice.

Installation and Commissioning
Page 12

Содержание COBRA AC 1000 F

Страница 1: ...e Instructions Screw Vacuum Pumps COBRA AC 1000 F VR Vapour Recovery ATEX version II 2G i o IIB T4 X Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870561056 180809 Original instructi...

Страница 2: ...First start up of the system 13 Switching off the system 13 Re start procedure following an Emergency Shut Down of the system 14 Maintenance 14 General information 14 Maintenance program 15 Weekly 15...

Страница 3: ...g liquid inlet connection CLO Cooling liquid outlet connection OFP Oil filler plug OSG Oil sight glass ODV Oil drain ball valve MP Magnetic plug DV1 Ventilation G1 4 DV2 Aeration valve CLD Cooling liq...

Страница 4: ...g liquid injection in the cylinder The COBRA vacuum pumps the principle of screw pumps Two parallel screws RT rotate in opposite directions in the pump body Entering gases are trapped between the pitc...

Страница 5: ...l accordingly Local regulations regarding the motors and electric control elements must be observed when installing the pump in potentially explosive environments The maintenance instructions must be...

Страница 6: ...careful packing Check the packaging for transport damage when the goods arrive The pump can withstand temperatures between 25 C and 55 C during transport Transportation of packaged pump Packed on a p...

Страница 7: ...pe corresponds to the ambient conditions see Oil type Ambient pressure atmospheric Humidity range 20 to 95 Altitude up to 1000 m l Make sure that the cooling liquid fulfills the following require ment...

Страница 8: ...scharge lines the line cross section should be larger than the exhaust flange in order to prevent a drop in the performance of the vacuum pump If you have any doubts contact your Busch representative...

Страница 9: ...or PSA 0301 The sensor must be connected in such a way that the vacuum pump stops when the counter pressure reaches the value prescribed in the COBRA ATEX catalogue Technical data of the standard prod...

Страница 10: ...meter FSA 0502 The contact flow meter must be connected in such a way that the vacuum pump stops when the flow drops below 2 l min It is possible to run the vacuum pump with an injection liquid flow o...

Страница 11: ...talogue If the unit motor coupling hub is already fitted u Move the coupling hubs on the shafts in order to reach value E see COBRA ATEX catalogue l Lock the coupling hubs by tightening the set screws...

Страница 12: ...t the cooling liquid inlet CLI and outlet CLO connections l Open the cooling liquid supply l Adjust the cooling liquid flow to 12 l min Connection of the injection liquid into the cylinder INJ NOTE Ma...

Страница 13: ...e that the Installation Prerequisites are complied with and will remain so and ensure that adequate cooling is guaranteed If the pump is shut down for a longer period of time CAUTION If there is a ris...

Страница 14: ...ations given below WARNING The inside of the vacuum pump must regularly be checked for de posits and be cleaned as and when necessary for example by pur ging the pump Deposits can cause friction and s...

Страница 15: ...eaks have the vacuum pump repaired Busch service l Check the vacuum pump for cooling liquid leaks in case of leaks have the vacuum pump repaired Busch service In case of operation in a dusty environme...

Страница 16: ...ler plugs OFP l Top up with oil l Make sure that the oil level is on MAX mark of the oil sight glass l Make sure that the seal of the oil filler plug are not damaged and replace plug if necessary l Re...

Страница 17: ...ing liquid in compliance with applicable re gulations Checking the current consumption l Check the current of the motor An increased current indicates a fault see Troubleshooting Checking the motor ho...

Страница 18: ...es must be disposed of separately in compliance with applicable environmental regulations When the vacuum pump comes to the end of its life it must be decontaminated CAUTION Only authorised personnel...

Страница 19: ...artial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure line with too small diameter Use larger diameter Internal parts worn or damaged Repair...

Страница 20: ...ral weeks or months Let the vacuum pump run warm with inlet closed Oil viscosity is too high for the ambient tempe rature Use oil with a better viscosity class Improper oil quantity unsuitable oil typ...

Страница 21: ...ge intervals are too long The oil was overheated Drain oil Fill in new oil see Maintenance In case the oil life is too short use oil with better heat resistance or retrofit cooling Cooling liquid flow...

Страница 22: ...1 0486000766 510 O ring 2 0486511445 511 O ring 1 0486000645 512 O ring 2 0486000526 513 O ring 2 0486000636 514 O ring 2 0486000538 515 Shaft seal 1 0487553116 516 Seal 2 0486511080 732 Flat seal 1 0...

Страница 23: ...ellus S2 V 68 High Performance hydraulic oil viscosity class ISO HC 68 20 60 C TOTAL AZOLLA ZS 68 viscosity class ISO VG 68 Oil quantity The quantity of oil specified in the following table is of info...

Страница 24: ...l motor speed 50 Hz 60 Hz min 1 min 1 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 83 85 Ambient temperature C 20 40 Ambient temperature high temperature version refer to the pump nameplate...

Страница 25: ...tances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and 2 EN ISO 2151 2008 Acoustics...

Страница 26: ...Note...

Страница 27: ...Note...

Страница 28: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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