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MAINTENANCE SCHEDULE

To keep your minibike safe and reliable when you ride, regular inspections and service is
required. Below you will find a maintenance schedule that explains when components need
to be inspected or serviced. This information lists items that can be performed with basic
mechanical skills and hand tools. In addition, the maintenance schedule will list items that
are more involved and could require taking it to your local Service Center.

Contact us at [email protected] for a service center.

Because your minibike is not equipped with an odometer, service intervals are expressed in
terms of riding hours. We suggest that you keep a record of the amount of time you spend
riding your minibike to avoid missing needed maintenance procedures.

Note: Your minibike may require more frequent service if you subject your mini bike
to severe use or ride in particularly wet or dusty conditions.

TT40 Maintenance Chart

Each

use

10Hrs

50 Hrs

100 Hrs

300 Hrs

Check Brakes

x

Check Throttle

x

Lube, check/adjust chain

x

Check all nuts and bolts for

tightness

x

Engine Oil

110ML

Check

x

Replace

x

x

x

Jack-Shaft Oil

30ML

Check

Replace

x

x

x

x

Air Filter

Check

x



Clean

x



Replace

x

Spark Plug



Clean/Adjust

x

x



Replace

x

Check/Adjust Idle Speed

x



Check/Adjust Valve

Clearance

x



Clean Fuel Tank and Filter

x

Check Fuel Tube

x



Can be performed by owner with proper tools and knowledge, otherwise consult a service center.



Recommended to be performed by service center.

Contact us at [email protected] for a service center.

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Содержание Burromini-Gas TT40

Страница 1: ...Owner s Manual Burromini Gas TT40 GAS POWERED dIRT BIKe Read and understand this entire manual before riding ...

Страница 2: ... surfaces NEVER operate this vehicle while under the influence of drugs and or alcohol Avoid uneven surfaces potholes surface cracks and obstacles that may be in your path WARNING Never let a child or inexperienced person operate this vehicle Never run the engine without proper ventilation as breathing exhaust fumes can be fatal and carbon monoxide is difficult to detect This product should not be...

Страница 3: ...tions 15 Basic Maintenance Procedures 16 25 Checking and Adding Oil 16 Changing Engine and Jack Shaft Oil 17 Air Filter 18 Spark Plug Maintenance 19 20 Adjusting The Idle Speed 20 Cleaning The Fuel Tank 21 Drive Chain Maintenance 21 Brakes 22 23 Primary Chain Housing Maintenance 24 Throttle Operation 24 Tires 25 TROUBLESHOOTING 26 PRODUCT WARRANTY 27 EMISSION CONTROL SYSTEM WARRANTY 28 29 contents...

Страница 4: ...t to observe and perform all pre ride and periodic checks outlined in this Owner s Manual In this manual you will find helpful safety information instructions and helpful tips As you read through this manual you will find information that is noted with a NOTICE symbol This is to point out key bits of information that will help you avoid damage to your minibike and property around you This manual c...

Страница 5: ...ble to warn you about all possible hazards associated with off road riding and maintaining your minibike You must always use your own best judgement Safety information is presented in a variety of forms including Safety labels and tags on the minibike Safety messages proceeded by a safety symbol and one of these three signal words DANGER WARNING and CAUTION Any of the above labels can indicate a d...

Страница 6: ...uel tank before shipping or storage to prevent fuel spills Never store your TT40 near open flames like water heaters furnaces electric motors or switches because fumes may become ignited Maintenance Safety Maintain your TT40 as recommended in this Owner s Manual Use only quality replacement parts as recommended by the manufacturer Let the engine cool before making any engine or drive train adjustm...

Страница 7: ...e and that they react with proper foot and hand actions Any person who does not have good coordination balance and agility should not at tempt to ride this motorized minibike Finally determine their mental maturity It is imperative that you are honest with yourself when you answer the following questions Does your child think through problems and come to logical conclusions Does your child obey th...

Страница 8: ... not twisted or kinked 4 Center handlebar in clamps and position to fit the rider height Tighten the bolts using a 6mm Allen wrench When properly tightened you should have a small gap in front and back of each clamp The handlebars should not move forward or back 5 Rotate the front fork from side to side making sure that the wires and cable are free Squeeze the brake handle a couple times to loosen...

Страница 9: ...s and fumes 1 Set the choke to the START position 2 Turn the Kill switch to the ON position 3 Press the fuel primer bulb several times until you see fuel in the bulb 4 Holding the left hand grip pull the starter briskly Note Do not allow it to snap back instead let it recoil slowly 3 You may want to give it a little throttle by slightly turning the twist throttle 4 It may be necessary to pull star...

Страница 10: ...tart the engine when it is cold It is used to restrict the amount of air in the fuel mixture to start easier and warm up Flip the lever to the START position to start and then as the engine warms up move the lever to the RUN position The Fuel Primer Bulb is used to start the flow of fuel to the carburetor and is located blow the choke lever under the carburetor It is made of soft clear neoprene to...

Страница 11: ... 5 Are you drug and alcohol free 6 Are you wearing a helmet that fits properly 7 Are you wearing eye protection 8 Are you wearing sturdy shoes and protective clothing 9 Is your minibike in good working order Additional suggested protective clothing 1 Gloves to protect your hands 2 Sturdy riding boots that support your ankles 3 Knee and elbow pads As a reminder Never ride without a helmet Helmets s...

Страница 12: ...ke for loose nuts and bolts 10 Check the throttle to be sure it moves freely and returns to the idle position on its own when released 11 Be sure that the handlebars turn freely Failure to properly maintain your TT40 minibike can lead to a crash in which you can be seriously injured or killed Always perform a pre ride inspection on your minibike and keep it in good condition to get the most out of...

Страница 13: ... garage The exhaust contains poisonous carbon monoxide which can collect rapidly and cause illness or death This minibike is not equipped with lights Do not ride after dark 1 Move the kill switch to the ON position 3 If the engine is cold flip the choke lever into the START position If the engine is warm you may not need to use the choke at all 4 Press the fuel primer bulb a several times 5 Stand ...

Страница 14: ...looded engine 1 Switch the choke lever to the RUN position 2 Twist the throttle all the way in to the full open position 3 Move the kill switch to the OFF position 4 Using the pull starter crank the engine over 10 or 15 times 5 Move the kill switch back to the ON position 6 Start the minibike using the pull starter and NO To stop the engine press the kill switch to the OFF position The engine will...

Страница 15: ...ding on wet or loose surface conditions your braking power can be reduced greatly and it will be much more likely to put the minibike into a skid and lose control If the surface is wet or loose you must reduce your speed and allow more room to stop safely Avoid jamming on the brake suddenly or accelerating too quickly as either of these actions can cause you to lose control of the minibike With th...

Страница 16: ... the owner and failure to do so can cause your warranty to be void Note to parents As a parent it is up to you to make sure the minibike is properly maintained and in safe operating condition For youngsters learning how to take care of any motorized vehicle and perform basic maintenance can be an important part of their riding experience However if you allow a youngster to perform or assist in any...

Страница 17: ...of the amount of time you spend riding your minibike to avoid missing needed maintenance procedures Note Your minibike may require more frequent service if you subject your mini bike to severe use or ride in particularly wet or dusty conditions TT40 Maintenance Chart Each use 10Hrs 50 Hrs 100 Hrs 300 Hrs Check Brakes x Check Throttle x Lube check adjust chain x Check all nuts and bolts for tightne...

Страница 18: ...15 Component Locations ...

Страница 19: ...1 Park the dirt bike on a firm level surface 2 Clean around the oil fill cap and any nearby surfaces 3 Unscrew the oil fill plug and wipe it clean 4 Hold the minibike upright so that it is not resting on the kick stand 5 Insert the oil fill cap back into the engine until it seats but do not screw it in 6 Remove the oil fill cap and check the oil level If the oil level is at or near the upper mark ...

Страница 20: ...rain plug to make sure all oil drains out 6 Examine the sealing washer for damage and replace if any damage is present 7 Install the oil drain bolt and tighten Be careful not to over tighten drain plugs 8 Pour the recommended oil into the engine or jack shaft housing and fill until the oil level is correct The jack shaft does not have an oil level check you must drain and add the correct amount 1o...

Страница 21: ...h your fingers and inspect for dirt and debris You can clean the foam element with forced air being careful not to tear it Or you can wash it with soap and water Be sure to dry it thoroughly before replacing it by squeezing all the water out and letting it air dry completely Note Do not use gasoline to clean the air filter Once the air filter is completely dry you can reinstall it into the housing...

Страница 22: ...g cleaner or a new spark plug if the plug is very dirty 9 Inspect the spark plug electrodes for wear The center electrode should have square edges The side electrode should not be eroded at all The insulator should not be cracked or chipped Replace the plug with an CMR5H NGK spark plug or equivalent if any electrode wear and or cracks are present 10 Check the spark plug gap using a spark plug gapp...

Страница 23: ...ever if your minibike is consistently oil fouling spark plugs Contact us at info burromax com for a service center The idle speed is the RPMs of the engine when it is at idle or not being accelerated If the idle speed is too low the engine is running to slowly and can die when you are stopped If the idle speed is too high the minibike won t stay still when idling and may try to move forward To adj...

Страница 24: ...me clean fuel replace the cap and swish it around a little Then remove the cap and pour it out Re fill the tank with clean fuel and replace fuel cap The drive chain needs periodic maintenance to protect it from premature wear and from coming off while riding if it becomes too loose The drive chain should have a little bit of slack in it approximately 1 4 movement in either direction or about 1 2 t...

Страница 25: ...t the rear wheel spins freely Then using one hand spin the rear wheel while spraying lube onto the drive chain Any standard lube will work but do not use a lube with a degreaser in it like WD40 because it tends to dissolve the lube that is inside the rollers shortening the life of your drive chain Your Burromax TT40 Gas Minibike comes equipped with a mechanical rear disc brake for sure stops It is...

Страница 26: ...adjustment on the barrel adjuster you may have to make an adjustment at the caliper end or at the wheel 1 Reset the cable barrel adjuster Turn all the way in counter clock wise to loosen the cable 2 locate the retainer nut at the center of the actuator arm on the brake Loosen retainer nut using an 8mm wrench so that the center screw can be adjusted 3 Use a 2 5mm Allen wrench to turn the center scr...

Страница 27: ...e side cover plug and pour in 1 oz 30ml of 10w30 engine oil Reinstall side cover plug being careful not to over tighten Your Burromax TT40 Gas Minibike utilizes a twist throttle for ease of use and safe operation The twist throttle is a low maintenance unit however it is important to be sure that it is working properly before riding The twist throttle should return to idle position after accelerat...

Страница 28: ...epth of your tires and replace them if the depth drops below a tenth of an inch or if you notice a serious reduction in traction Check for the position of the valve stem A tilted valve stem can mean that the tube is slipping inside the tire and can cause a blowout Be sure that both tires are inflated to 30 40 PSI If you use a high powered air hose like those found at a gas station or tire shop inf...

Страница 29: ...ew see page 6 2 Is the air filter clogged see page 18 3 Is the choke on see page 11 4 Is the brake dragging see page 23 5 Is the throttle working properly see page 24 If none of these suggestions help contact us at info burromax com for your local service center The TT40 utilizes a 4 stroke engine Use only regular pump 87 octane gas Never mix Oil in the Gas it will severely affect the running of y...

Страница 30: ...r records save your original sales receipt with this manual For warranty inquires Call toll free 1 800 742 1189 or contact us at info burromax com All Warranty request will be evaluated by Burromax and final determination will be made at our sole discretion OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for the performance of the required maintenance You should maintain...

Страница 31: ...ine s emission including electronic controls carburetor the ignition system or any other system utilized in this vehicle to control emission if it is originally equipped Also included may be hoses connectors and other emission related assemblies Replacing or repairing other components including parts labor and other costs not covered by this emission control system warranty or the standard warrant...

Страница 32: ...manufacturer under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to from the authorized dealer The Distributor is not liable to any person for incident...

Страница 33: ...e Email Purchase Date Purchased from Serial Number Male Female Rider Is this your first Burromax product Other similar product owned before How did you hear about the Product REDGISTER ONLINE AT WWW BURROMAX COM WE WELCOME YOUR COMMENTS AND SUGGESTIONS FOR BURROMAX PRODUCTS ...

Страница 34: ...Burromax Gas Powered Dirt Bike 11 2017 WWW BURROMAX COM 1 800 742 1189 ...

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