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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

to meet all regulatory safety requirements 

(no  sharp  or  protruding  elements)  with 

operating  temperature  not  exceeding 

50°C.

The combustion chamber consists of two 

tubes:

Ember  resistant  steel  tube  inside  the 

burner  with  holes  for  air  intake  along 

its entire length, opening for the hot air 

from the fuel ignition heater, opening for 

photosensor.

Outer  stainless  steel  tube.  Between  the 

two tubes there is a gap which provides 

for  free  circulation  of  the  air  necessary 

both  for  cooling  and  oxygen  supply  into 

the combustion chamber.

The  feeder  chute  allows  360°  rotation 

for its best convenient positioning when 

connecting the pellet auger to the hopper.

Diagram 2. Pellet burner Pell design

• Built-in controller.

The  main  control  unit,  located  in  the 

burner,  manages  the  entire  heating 

process. Controler functions:

Controler functions:

1) fully  automated  ignition  and  pellet 

feed;

2) self-cleaning  function  (adjustable  1-6 

times over 24 hours at equal intervals), 

programmable start time;

3) controls  the  operation  of  the 

circulation  pump  of  the  central 

heating;

4) controls the operation of the pump of 

the domestic hot water;

5) option for control by room thermostat;

6) timer;

• 

Photo-sensor

  -  monitors  the  power  of 

the burner flame

• 

Internal auger

• Dry  contactless  resistance  heater 

assuring ignition of fuel

• 

Innovative  cleaning  system

  of  the 

combustion chamber

• 

Air feed fan

, step-regulated (0% to 100 

%).

2.3. Burner safety devices

• 

Elbow-shape  feeder  chute.

 The 

geometrical  shape  of  burner  feeder 

chute  prevents  backfire  entry  from 

burner into pellet hopper.

• 

Thermostatic  protection

  (80°С).  The 

thermostatic protection is fitted on the 

feeder  chute.  When  the  surface  of  the 

feeder  chute  reaches  80°С,  the  control 

stops  the  feeding  of  pellets  into  the 

burner and signals for fault.

• 

Fuse

.  In  case  of  electrical  fault  in  the 

system of the burner (short circuit, high 

current, etc.), the overload is borne by 

the  electrical  fuse  fitted  on  the  main 

control panel of the burner (10 А).

• 

Power  interruption

.  In  case  of  power 

interruption,  all  parameter  settings  are 

stored in the memory of the controller. 

Upon  the  subsequent  restart  of  the 

burner,  the  controller  resumes  the 

Содержание WBS AC 110-Pell 90

Страница 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL model serial number Set solid fuel boiler with pellet burner WBS Active Pell Version i0 1 1 EN...

Страница 2: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE...

Страница 3: ...13 7 4 Connection diagrams 16 7 5 Connecting the boiler to the mains power supply 16 7 5 Pellet burner connection to the fuel hopper and pellet auger 20 7 6 Connecting the pellet burner to the mains p...

Страница 4: ...ements and regulations must be observed local construction regulations on the installation air supply and exhaust gas extraction as well as chimney connection regulations and norms concerning the fitt...

Страница 5: ...iler or in its proximity see diagram 1 for the minimum clearances Do not store flammable materials in the boiler room 1 2 3 Minimum clearances for installation and combustibility of construction mater...

Страница 6: ...to utilize the emitted heat most efficiently To keep from losing heat into the ambience the boiler is insulated on the outside by 50 mm high temperature wool Reliable and safe The heat exchanging tubu...

Страница 7: ...urs at equal intervals programmable start time 3 controls the operation of the circulation pump of the central heating 4 controls the operation of the pump of the domestic hot water 5 optionforcontrol...

Страница 8: ...supply of air for reaching optimal combustion efficiency is easier to adjust since the fuel quantity in the combustion chamber remains constant and predictable Fuelefficiency Highcombustionefficiency...

Страница 9: ...10 10 10 Nickel content mg kg 2 10 10 10 Zinc content mg kg 2 100 100 100 1 Not more than 1 of the pellets may be longer than 40 mm max Length 45 mm 2 Dry weight 3 Particles 3 15 Mm particulate matter...

Страница 10: ...nment package includes 1 Pellet Burner Pell with built up Control unit 2 Feeding chute 3 Fire irons 4 Auger 5 Technical passport Installation and operation manual 6 Service booklet and Warranty card 3...

Страница 11: ...e base of the heating boiler according to diagram 1 The boiler must be placed in a position which allows for the easiest possible cleaning and servicing Installation must be carried out according to i...

Страница 12: ...himney depends on its real height and the power capacity of the boiler see diagram 4 Please entrust choosing a chimney and its installation by a qualified professional The required distance between th...

Страница 13: ...outlet 7 3 Connecting the boiler to the heating installation Such connection must be performed by a technician service shop authorized for such operations When the boiler is connected to a heating sy...

Страница 14: ...raught 1 Check chimney condition and measure draught must be performed by an authorized service 2 Heating value of the fuel is too low 2 Make sure you use sufficiently dry fuel When using fuel with hi...

Страница 15: ...ition and measure draught must be performed by an authorized service 2 Heating value of the fuel is too low 2 Make sure you use sufficiently dry fuel When using fuel with high moisture content after t...

Страница 16: ...NUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE 7 4 Connection diagrams Such connections must be performed by a technician service shop authorized for such operations Diagram 6 Connect...

Страница 17: ...17 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 7 Connection of BURNiT WBS Active boiler to P type buffer tank and three way valve...

Страница 18: ...SPORT INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 8 Connection of BURNiT WBS Active boiler to combi tank KSC2 flat plate solar collector PK and...

Страница 19: ...19 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 9 Connection of BURNiT WBS Active boiler to solar tank SON buffer thank P flat plate solar collector PK and three way valve...

Страница 20: ...pellet burner to the mains power supply Such connection must be performed by a technician service shop authorized for such operations Caution ELECTRIC SHOCK HAZARD Before opening the unit switch off...

Страница 21: ...agram of connection of internal devices sensors to the burner Inputs Group 1 RT Room thermostat PS Photo sensor RB Reverse burning B Boiler Group 2 WH Water heater Outputs FM Fan main SF Screw fuel SB...

Страница 22: ...RT INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE STB mounted on the front panel EMC FILTER Diagram 12 Wiring diagram of connection of external devices se...

Страница 23: ...idues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their repeat...

Страница 24: ...fault in the boiler Fuel is loaded in the combustion chamber and it is recommended to load logs of length equal to the combustion chamber length and stack them tight inside with least possible air gap...

Страница 25: ...e change boiler burning mode to solid fuel Disassembling of barrier ribs 4 1 Open upper boiler door Just behind the boiler door are fitted upper and lower protective doors Disassemble upper protective...

Страница 26: ...oiler flue pipes Ash deposits inside them obstruct the inflow of air into the firebox combustion chamber In case dismantling of air distribution pipes is needed use wrench S13 Once the ash is swept ou...

Страница 27: ...ct value press button Enter to move to next parameter Display symbols explanation Auto Clean symbol appears in right upper part of display Active auto cleaning symbol means boiler automatic cleaning m...

Страница 28: ...ion Use Enter button to movetonextscreenwitherrornotification in lower left part of display When the issue is corrected error notification can be deleted When disconnect the boiler from electrical sup...

Страница 29: ...mperature inside the DHW tank drops by 5 C In this way the water temperature inside the DHW tank will be kept at a hysteresis of 5 C i e the water temperature will be between 65 C and 70 C Use UP and...

Страница 30: ...nd by using the navigation arrows you can select the Standby menu and confirm the selection by pressing F The burner goes into extinguishing mode 10 2 5 Setting up delayed start From the start up scre...

Страница 31: ...troller unit 10 3 1 Cleaning setup Theburnerperforms automatic cleaning before each ignition and shut down You can use this menu to adjust the running time of the main fan FAN and of the cleaning moto...

Страница 32: ...ift down to lower mode of operation two flames Upon reaching 82 the burner enters into still lower mode of operation one flame Upon reaching 85 the burner enters into suspend mode Suspend Select the d...

Страница 33: ...ut as a percentage value FAN Example with the period set at 20 seconds the pellet auger runs for 5 seconds feeding pellets in the burner and is off for 115 seconds Select the desired option using the...

Страница 34: ...hot water pump Thermostat The checkmark in the box indicates that the device is active Select the desired option using the navigation arrows Use the Enter button to open the next parameter Use the F...

Страница 35: ...et burner is equipped with three step output adjustment and their setting depends on the boiler and heat requirements of the heating installation 11 1 Calibration of auger fuel feed rate The auger fue...

Страница 36: ...the fan output and it must be entered by a competent installer or service technician using gas analyzer period is 3240 grams 900 sec We then divide 3240 by 900 and get 3 6 grams of pellets per 1 secon...

Страница 37: ...0 20 sec Fan 37 32 29 26 35 50 Setup Feed 4 sec 4 3 5 sec 6 sec 4 5 4 sec Cycle 20 sec 20 20 sec 20 sec 20 20 sec Fan 30 28 20 20 22 32 Setup Feed 2 4 sec 2 6 3 sec 3 6 sec 2 7 2 4 sec Cycle 20 sec 20...

Страница 38: ...e default fire up threshold on condition that the temperature does not drop below this value for 2 min the default fire up time If these conditions are met the controller will switch to the operation...

Страница 39: ...a star symbol will appear in the upper right corner of the display This function allows the user to safely operate the boiler If the fan is turned on DO NOT open the boiler This setting allows to tem...

Страница 40: ...e that is the boiler required temperature and the actual boiler temperature e g if the set temperature has the value of 55 C and the hysteresis is 5 C After the set temperature 55 C is reached the HCW...

Страница 41: ...ter priority function consists in that the consumption water is heated up before heating up water in radiators Change of the set HCW temperature can be done by pressing Exit button holding down for a...

Страница 42: ...ature is set on the boiler that heats up water for the water heater the temperature set for the boiler is also the temperature set for the water heater While in the Summer Mode the letter L is display...

Страница 43: ...ow the alarm value Thermal protection The boiler is protected with an additional bimetal sensor located at the boiler temperature sensor that disables the fan whenthetemperatureexceedsthecritical valu...

Страница 44: ...ions of controller ST 81 1 Supply voltage V 230V 50Hz 10 2 Power consumption W 5 3 Ambient temperature C 10 50 4 Circulation pump outlet load A 0 5 5 Fan outlet load A 0 6 6 Temperature measurement ra...

Страница 45: ...unit 2 Housing 3 High efficiency thermal insulation 4 Safety heat evacuator exchanger 5 Three pas flue gas flow 6 Water mantle 7 Combustion chamber 8 Metal ash grate 9 Ash andsoot container 10 Burner...

Страница 46: ...ney draught Pa mbar 12 0 12 12 0 12 Insulation Boiler Doors high efficiency thermal wool high efficiency thermal wool Maximum power consumption of the boiler W 60 60 Electric power supply V Hz 230 50...

Страница 47: ...2 12 0 12 14 0 14 16 0 16 20 0 20 high efficiency thermal wool high efficiency thermal wool W 60 60 60 110 110 110 V Hz 230 50 230 50 230 50 230 50 230 50 230 50 ENplus A1 ENplus A2 EN B C 65 80 65 80...

Страница 48: ...2801300000004 2 82801300000006 2 82801300000008 3 89801300000006 3 89081300000020 3 89801300000024 3 89801300000037 4 89800000000005 4 89800000000011 5 89801381000001 5 89801381000002 5 89081300000023...

Страница 49: ...ts load 6 8 mm kg 280 300 15 Height H mm 1260 Width L Depth D mm 772 730 Foundation B mm 53 Auger mounting opening C mm 76 Auger holder E P Pellet load hatch F mm 400 772 Hatch support G P Drainage ho...

Страница 50: ...ion components must be submitted for processing to an authorized factory which complies with the environmental protection regulation 15 2 Recycling and waste disposal At the end of life cycle of each...

Страница 51: ...AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL...

Страница 52: ...9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www sunsystem...

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