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6

SERIES LOOP SYSTEMS

Installation Data

This type of installation, in which the BASE-RAY

®

Assem-

blies serve as part of the main, is the most economical way 
BASE-RAY can be installed.  Substantial savings in labor and 
material are realized in that one-pipe 

¿

 ttings, shut-off valves, 

balancing cocks and additional piping are eliminated.  Quality 
is not sacri

¿

  ced as tests have proven the ability of a Series Loop 

System to produce comfort conditions equal to those produced 
by other hydronic heating systems.  Series Loop Systems are 
ideal for homes without basements, especially those built on 
concrete slabs, as it eliminates the necessity for running the 
mains in the attic or in the concrete slab.  With proper design, 
the Series Loop System can be used to advantage in apartment 
construction.
As indicated in the adjacent piping diagrams, the supply runs 
from the boiler to the 

¿

 rst BASE-RAY Assembly in the circuit 

and then from Assembly to Assembly, dropping below the 

À

 oor only when necessary to avoid obstructions such as doors, 

¿

 replaces, etc.  BASE-RAY Baseboard Extensions are used to 

conceal the piping run above the 

À

 oor.

It is sound practice to run a loop around an ordinary 5 or 6 room 
house.  In the case of very small two-story homes, the loop may 
take in both 

¿

 rst 

À

 oor and second 

À

 oor rooms.  Larger ranch 

style, two-story and split level homes may use two separate 
loops running from the same supply line and coming back into 
the common return line.  An example of this is shown (lower 
right) where the rooms on each 

À

 oor are on a separate loop.  

In some two-story homes it might be desirable to put part of 
each

À

 oor on one loop and the other portions of each 

À

 oor on 

a second loop.  Do not include three stories on one loop.  In 
multiple loop systems, a valve should be placed at the return 
end of each loop for balancing.

EXPANSION 

– BASE-RAY Assemblies and connecting pip-

ing will vary in length with water temperature changes in the 
system.  To prevent distortion or noise as this expansion takes 
place, adequate measures must be provided in the system design 
and by the installer.  Proper location of breaks in a run when the 
piping must drop through the 

À

  oor to clear obstructions such as 

doors and 

¿

 replaces, expansion 

¿

 ttings, use of 

À

 exible tubing 

at the end of a run, offsetting the vertical risers in adequate size 
holes (1¼” holes for ¾” copper tubing, 1¼” x 1½” elongated 
holes for ¾” steel pipe) – all provide for expansion and make 
for a quality installation.  In systems where high boiler water 
temperature must be maintained for domestic hot water, length 
of BASE-RAY Assemblies between two inside adjacent cor-
ners (when BASE-RAY is on three walls) should not exceed 
25-feet, unless there is an expansion break between or swing 
joint provided at end.  See SPECIAL APPLICATIONS, page 
14.  It is also desirable on these types of systems to provide a 
by-pass and mixing valve between boiler supply and return so 
that in mild weather, temperature changes in the system will 
be gradual instead of rapid.

BALANCING SYSTEM 

– System should be balanced on 

days when average winter temperatures prevail outdoors.

Содержание BASE-RAY

Страница 1: ...ATINGS 4 ASSEMBLY CHART 5 SYSTEM TYPES 6 SERIES LOOP SYSTEMS 7 SERIES LOOP DESIGN 8 INSTALLATION DETAILS 9 INSTALLATION INSTRUCTIONS 10 ASSEMBLY INSTRUCTIONS 14 SPECIAL APPLICATIONS 16 WARRANTY TABLE OF CONTENTS r o t c a r t n o C g n i t a e H e t a D n o i t a l l a t s n I s s e r d d A r e b m u N e n o h P ...

Страница 2: ... 2 4 4 5 1 3 3 1 2 0 9 6 0 3 0 8 3 7 0 1 0 8 0 7 4 7 0 3 9 6 0 9 3 6 0 5 8 5 0 1 3 5 0 8 6 4 0 1 5 3 2 2 5 9 3 2 3 0 9 7 7 0 6 4 8 0 9 8 7 0 2 3 7 0 5 7 6 0 8 1 6 0 1 6 5 0 4 9 4 5 0 7 3 2 2 0 0 1 0 4 3 0 0 2 8 0 0 9 8 0 0 3 8 0 0 7 7 0 0 1 7 0 0 5 6 0 0 9 5 0 0 2 5 0 0 9 3 3 2 5 0 1 7 5 3 0 1 6 8 0 5 3 9 5 1 7 8 0 9 0 8 0 6 4 7 0 3 8 6 0 0 2 6 0 6 4 5 5 9 0 4 4 2 0 1 1 4 7 3 0 2 0 9 0 9 7 9 0 3 1...

Страница 3: ...6 0 2 9 4 3 5 3 5 2 1 5 2 4 0 5 2 0 1 0 5 7 1 1 0 0 0 1 1 0 3 1 0 1 0 8 3 9 0 3 6 8 0 5 7 7 0 8 8 6 5 2 1 5 4 6 3 0 3 1 2 4 4 0 6 6 0 1 0 2 2 2 1 0 4 4 1 1 0 3 0 5 1 0 5 7 9 0 7 9 8 0 6 0 8 0 5 1 7 0 3 3 5 4 7 3 5 3 1 9 5 4 0 7 0 1 1 0 9 6 2 1 0 8 8 1 1 0 4 9 0 1 0 3 1 0 1 0 2 3 9 0 7 3 8 0 3 4 7 5 3 5 5 5 8 3 0 4 1 6 7 4 0 8 4 1 1 0 6 1 3 1 0 2 3 2 1 0 4 3 1 1 0 0 5 0 1 0 6 6 9 0 8 6 8 0 0 7 7 0 ...

Страница 4: ...u S 1 2 H L t F 6 y s s A b u S 1 2 r e t n e C t F 6 y s s A b u S 3 H R l l A y s s A b u S d e r i u q e R r e b m u N 1 r o 1 t r a h C y l b m e s s A b u S t r a h C y l b m e s s A b u S t r a h C y l b m e s s A b u S t r a h C y l b m e s s A b u S t r a h C y l b m e s s A b u S Y L B M E S S A H T G N E L H L R E T N E C H R t F 6 t F 5 t F 1 t F 7 t F 6 t F 1 t F 7 t F 5 t F 2 t F 8 t ...

Страница 5: ...wo smaller pipes known as branches When connecting these branches to the main one of the standard tees is replaced by a special tee frequently called a one pipe tting These one pipe ttings cause a portion of the water Àowing through the main to pass through the BASE RAY Assemblies and back to the main again 3 Two PipeReverseReturnisagravityorforcedcirculation hot water heating system utilizing one...

Страница 6: ...n line An example of this is shown lower right where the rooms on each Àoor are on a separate loop In some two story homes it might be desirable to put part of each Àoor on one loop and the other portions of each Àoor on a second loop Do not include three stories on one loop In multiple loop systems a valve should be placed at the return end of each loop for balancing EXPANSION BASE RAYAssemblies ...

Страница 7: ...ler supply to boiler return include BASE RAY lengths In Series Loop Systems on rare instances a BASE RAYAssembly Radiant Radiator or Slenderized Radiator is connected to the main with branches Since a one pipe tting is used add 12 additional feet to the measured length to obtain total length of Circuit 6 Knowing the load length of the loop from Steps 2 and 5 above Table A will indicate whether or ...

Страница 8: ...ob it is necessary to vent each assembly unless the assemblies are connected at the top tapping When connected in series on a two pipe steam job the assemblies should be connected at the bottom and only one steam air vent need be used MAXIMUM DIMENSIONS OF FITTINGS Inasmuch as the BASEBOARD EXTENSION PANELS and PROJECTING CORNER PLATES are installed Àush with the face of BASE RAY there are a few t...

Страница 9: ...ll be restricted resulting in a reduction in output To compensate for the wall to wall carpeting baseboard assembliesandtrimshouldberaisedbylayingunderthem a strip of wood 2 wide and the same thickness as the carpet and pad 3 Recessing of BASE RAY Assemblies and Trim If BASE RAY to be installed free standing proceed to Step 4 BASE RAYandTrimmaybepartiallyrecessedorinstalled free standing against t...

Страница 10: ...ss THIS IS IMPORTANT If the clamp nose will not reach the bottom of the recess exert light pressure downward on the cam handles until the two castings are PARTIALLY drawn together Release the pressure on the handles and the clamp nose will then drop to the bottom of the recess Press down on both cam handles simultaneously until castings are drawn together Be sure clamp is not tilted since this may...

Страница 11: ...y turning Cap Screws down until they begin to contact Àoor Do not extend the Cap Screws any further Connect assemblies to piping Complete remainder of piping to boiler ll system with water and check for leaks CAREMUSTBEEXERCISEDTOSEETHAT30PSIGAUGE PRESSURE IS NOT EXCEEDED DO NOT PRESSURE TEST WITH AIR 7 InstallationofValveenclosures furnishedinright hand and left hand patterns Remove knockout in e...

Страница 12: ...may be cut to desired lengthswithhacksaw Extensionsaresupportedbyhang erswhichareattachedtostuds studlocationsdetermined in Step 1 with two No 10 x 1 1 2 wood screws Screw hangers to studs so that there is a hanger located at the extreme ends of the Baseboard Extension and at two foot intervals along its length If construction members are not suitably located use Moly Screw anchors to secure Hange...

Страница 13: ...by installing an Air Seal We recommended using 1 wide tape for this purpose preferablywithathermalsettingadhesive availablefrom Burnham at nominal charge Withtheadhesivesidedown pressone halfoftapeagainst the top of BASE RAY and the other half against the wall as illustrated on page 9 WOOD MOULDING For nished installation 3 4 quarter round or other wood moulding should be nailed to wall on top of ...

Страница 14: ...installation is made in much the same manner as any other radiator system BURNHAM RADIANT OR SLENDER IZED RADIATORS may be used in a BASE RAY Radiant Baseboard System TWO TIERINSTALLATION Wherewallspaceislimited BASE RAY may be installed in tiers Both sections may be upright or lower section inverted as illustrated Legs on end sections are cut off to enhance appearance RATING CORRECTION FACTOR If ...

Страница 15: ... Burnham Wholesale Distributor Should you require assistance in locating a Burnham Distributor in your area or have questions regarding the availability of Burnham products or repair parts please contact Burnham Customer Service at 717 481 8400 or Fax 717 481 8408 ...

Страница 16: ...tion to a factory or other designated facility for repairs of any products or items alleged defective shall in all events be the responsibility and at the cost of the owner Notwithstanding any of the above provision 1 failures resulting from misuse improper installation or lack of maintenance are not covered by this warranty and 2 U S Boiler Co Inc s liability under this warranty shall not exceed ...

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