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9

INSTALLATION INSTRUCTIONS

1. Wall 

Preparation:

  To prevent excessive heat loss through the walls in back 

of BASE-RAY

®

, it is recommended that the stud space 

behind the Assemblies be insulated to a height of at least 
12” above the 

À

 oor with 4” mineral wool batts (blanket 

or loose insulation may also be used) or other approved 
insulating materials.  This is particularly essential if the 
BASE-RAY is recessed.  Mark Stud locations.

2.  Allowance for Finished Flooring to Wall-to-Wall 
 Carpeting:

  If BASE-RAY is to be installed prior to the 

¿

 nished 

À

 oor, 

a wooden strip 2½” in width and equal in height to the 

¿

 nished 

À

  oor should be installed along the base of all walls 

where baseboard assemblies and trim are to be placed.

  If allowance is not made for wall-to-wall carpeting, or for 

carpeting that is to be laid with edges 

À

 ush to the room 

side surface of BASE-RAY, the air inlet of the BASE-
RAY will be restricted, resulting in a reduction in output.  
To compensate for the wall-to-wall carpeting, baseboard 
assemblies and trim should be raised by laying under them 
a strip of wood 2½” wide and the same thickness as the 
carpet and pad.

3.  Recessing of BASE-RAY Assemblies and Trim.  

 

(If BASE-RAY to be installed free-standing, proceed to  

 Step 

4.)

  BASE-RAY and Trim may be partially recessed or installed 

free standing against the 

¿

 nished wall surface.  Although 

procedure for preparing recess may vary slightly with type 
of

¿

 nished wall, in general, steps outlined below for lath 

and plaster construction may be followed:

  a.  Nail ½” plaster ground to studs with the bottom of  

  the plaster ground located 10” above 

¿

 nished 

À

 oor.

  *  Additional height must be allowed if recess    

 prepared 

before 

¿

 nished 

À

 oor is laid or if wall-to- 

  wall carpeting is to be installed – see Step 2 of  
 Installation 

Instructions.

  b.  Line back of recess with paper-backed aluminum  

  foil.  This can be accomplished quickly and neatly  
  by stapling foil to studs with staple gun.  Foil  
 

 

surface should be on room side.

4.  Locate Holes for Piping (see Illustrations):

Содержание BASE-RAY

Страница 1: ...ATINGS 4 ASSEMBLY CHART 5 SYSTEM TYPES 6 SERIES LOOP SYSTEMS 7 SERIES LOOP DESIGN 8 INSTALLATION DETAILS 9 INSTALLATION INSTRUCTIONS 10 ASSEMBLY INSTRUCTIONS 14 SPECIAL APPLICATIONS 16 WARRANTY TABLE OF CONTENTS r o t c a r t n o C g n i t a e H e t a D n o i t a l l a t s n I s s e r d d A r e b m u N e n o h P ...

Страница 2: ... 2 4 4 5 1 3 3 1 2 0 9 6 0 3 0 8 3 7 0 1 0 8 0 7 4 7 0 3 9 6 0 9 3 6 0 5 8 5 0 1 3 5 0 8 6 4 0 1 5 3 2 2 5 9 3 2 3 0 9 7 7 0 6 4 8 0 9 8 7 0 2 3 7 0 5 7 6 0 8 1 6 0 1 6 5 0 4 9 4 5 0 7 3 2 2 0 0 1 0 4 3 0 0 2 8 0 0 9 8 0 0 3 8 0 0 7 7 0 0 1 7 0 0 5 6 0 0 9 5 0 0 2 5 0 0 9 3 3 2 5 0 1 7 5 3 0 1 6 8 0 5 3 9 5 1 7 8 0 9 0 8 0 6 4 7 0 3 8 6 0 0 2 6 0 6 4 5 5 9 0 4 4 2 0 1 1 4 7 3 0 2 0 9 0 9 7 9 0 3 1...

Страница 3: ...6 0 2 9 4 3 5 3 5 2 1 5 2 4 0 5 2 0 1 0 5 7 1 1 0 0 0 1 1 0 3 1 0 1 0 8 3 9 0 3 6 8 0 5 7 7 0 8 8 6 5 2 1 5 4 6 3 0 3 1 2 4 4 0 6 6 0 1 0 2 2 2 1 0 4 4 1 1 0 3 0 5 1 0 5 7 9 0 7 9 8 0 6 0 8 0 5 1 7 0 3 3 5 4 7 3 5 3 1 9 5 4 0 7 0 1 1 0 9 6 2 1 0 8 8 1 1 0 4 9 0 1 0 3 1 0 1 0 2 3 9 0 7 3 8 0 3 4 7 5 3 5 5 5 8 3 0 4 1 6 7 4 0 8 4 1 1 0 6 1 3 1 0 2 3 2 1 0 4 3 1 1 0 0 5 0 1 0 6 6 9 0 8 6 8 0 0 7 7 0 ...

Страница 4: ...u S 1 2 H L t F 6 y s s A b u S 1 2 r e t n e C t F 6 y s s A b u S 3 H R l l A y s s A b u S d e r i u q e R r e b m u N 1 r o 1 t r a h C y l b m e s s A b u S t r a h C y l b m e s s A b u S t r a h C y l b m e s s A b u S t r a h C y l b m e s s A b u S t r a h C y l b m e s s A b u S Y L B M E S S A H T G N E L H L R E T N E C H R t F 6 t F 5 t F 1 t F 7 t F 6 t F 1 t F 7 t F 5 t F 2 t F 8 t ...

Страница 5: ...wo smaller pipes known as branches When connecting these branches to the main one of the standard tees is replaced by a special tee frequently called a one pipe tting These one pipe ttings cause a portion of the water Àowing through the main to pass through the BASE RAY Assemblies and back to the main again 3 Two PipeReverseReturnisagravityorforcedcirculation hot water heating system utilizing one...

Страница 6: ...n line An example of this is shown lower right where the rooms on each Àoor are on a separate loop In some two story homes it might be desirable to put part of each Àoor on one loop and the other portions of each Àoor on a second loop Do not include three stories on one loop In multiple loop systems a valve should be placed at the return end of each loop for balancing EXPANSION BASE RAYAssemblies ...

Страница 7: ...ler supply to boiler return include BASE RAY lengths In Series Loop Systems on rare instances a BASE RAYAssembly Radiant Radiator or Slenderized Radiator is connected to the main with branches Since a one pipe tting is used add 12 additional feet to the measured length to obtain total length of Circuit 6 Knowing the load length of the loop from Steps 2 and 5 above Table A will indicate whether or ...

Страница 8: ...ob it is necessary to vent each assembly unless the assemblies are connected at the top tapping When connected in series on a two pipe steam job the assemblies should be connected at the bottom and only one steam air vent need be used MAXIMUM DIMENSIONS OF FITTINGS Inasmuch as the BASEBOARD EXTENSION PANELS and PROJECTING CORNER PLATES are installed Àush with the face of BASE RAY there are a few t...

Страница 9: ...ll be restricted resulting in a reduction in output To compensate for the wall to wall carpeting baseboard assembliesandtrimshouldberaisedbylayingunderthem a strip of wood 2 wide and the same thickness as the carpet and pad 3 Recessing of BASE RAY Assemblies and Trim If BASE RAY to be installed free standing proceed to Step 4 BASE RAYandTrimmaybepartiallyrecessedorinstalled free standing against t...

Страница 10: ...ss THIS IS IMPORTANT If the clamp nose will not reach the bottom of the recess exert light pressure downward on the cam handles until the two castings are PARTIALLY drawn together Release the pressure on the handles and the clamp nose will then drop to the bottom of the recess Press down on both cam handles simultaneously until castings are drawn together Be sure clamp is not tilted since this may...

Страница 11: ...y turning Cap Screws down until they begin to contact Àoor Do not extend the Cap Screws any further Connect assemblies to piping Complete remainder of piping to boiler ll system with water and check for leaks CAREMUSTBEEXERCISEDTOSEETHAT30PSIGAUGE PRESSURE IS NOT EXCEEDED DO NOT PRESSURE TEST WITH AIR 7 InstallationofValveenclosures furnishedinright hand and left hand patterns Remove knockout in e...

Страница 12: ...may be cut to desired lengthswithhacksaw Extensionsaresupportedbyhang erswhichareattachedtostuds studlocationsdetermined in Step 1 with two No 10 x 1 1 2 wood screws Screw hangers to studs so that there is a hanger located at the extreme ends of the Baseboard Extension and at two foot intervals along its length If construction members are not suitably located use Moly Screw anchors to secure Hange...

Страница 13: ...by installing an Air Seal We recommended using 1 wide tape for this purpose preferablywithathermalsettingadhesive availablefrom Burnham at nominal charge Withtheadhesivesidedown pressone halfoftapeagainst the top of BASE RAY and the other half against the wall as illustrated on page 9 WOOD MOULDING For nished installation 3 4 quarter round or other wood moulding should be nailed to wall on top of ...

Страница 14: ...installation is made in much the same manner as any other radiator system BURNHAM RADIANT OR SLENDER IZED RADIATORS may be used in a BASE RAY Radiant Baseboard System TWO TIERINSTALLATION Wherewallspaceislimited BASE RAY may be installed in tiers Both sections may be upright or lower section inverted as illustrated Legs on end sections are cut off to enhance appearance RATING CORRECTION FACTOR If ...

Страница 15: ... Burnham Wholesale Distributor Should you require assistance in locating a Burnham Distributor in your area or have questions regarding the availability of Burnham products or repair parts please contact Burnham Customer Service at 717 481 8400 or Fax 717 481 8408 ...

Страница 16: ...tion to a factory or other designated facility for repairs of any products or items alleged defective shall in all events be the responsibility and at the cost of the owner Notwithstanding any of the above provision 1 failures resulting from misuse improper installation or lack of maintenance are not covered by this warranty and 2 U S Boiler Co Inc s liability under this warranty shall not exceed ...

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