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15

TROUBLESHOOTING

It is not recommended that the end user attempt to perform repairs on this tool, as specialized tools, training, and/or 

procedures may be required.

Should you have any problems or questions with your BURNDY

®

 hydraulic tooling, please do not hesitate to contact 

the BURNDY

®

 Customer and Technical Service Departments by calling 1-800-346-4175, or the  BURNDY

®

 Tool Service 

Center for tool servicing and repair related questions at 1-800-426-8720; [email protected].

TROUBLESHOOTING GUIDE

For further assistance, contact the BURNDY

®

 Tool Service Center at 1-800-426-8720. 

SYMPTOM / PROBLEM

CAUSE

REMEDY

Jaws do not close when 

activation trigger is pressed.

- Battery is not charged.

- Ram release trigger/valve is being

  held  open. 

- Pump is damaged.

- Activation trigger switch failure.

- Charge the battery according to the Battery

  Charger Instruction Manual provided with 

  your tool.

- Press and release the ram release trigger to

  reset the valve.

- Return to factory for repair. 

- Return to factory for repair.

Jaws do not fully close.

- Hydraulic system failure.

- Return to factory for repair.

Excessive or unusual noise 

from tool.

- Mechanical vibrations.

- Cavitation due to cold hydraulic fluid.

- Cavitation due to hot hydraulic fluid.

- Return to factory for repair.

- Allow tool to warm up before use.

- Allow tool to cool before continuing use.

Oil leaks from tool.

- Seal defect or mechanical problems.

- Return to factory for repair.

Number of crimps/cuts per 

charge decreases with each 

battery recharge.

- Battery is too warm due to frequent

  discharge/recharge cycling.

- Allow battery to cool to room 

  temperature before recharging.

- Alternate batteries often.

Tool will not stop running after 

activation trigger is released.

- Activation trigger stuck.

- Switch failure.

- Remove battery and check for contaminants

  around the trigger switch area.

- Remove battery and return to factory for 

  repair.

Jaws/blades do not retract with 

the ram when the black retraction 

trigger is depressed.

(PATMDCUTLW only)

- Chip is caught between blades or  

  there is another interference in the 

  blade or guide area. 

- See OPERATION INSTRUCTIONS section and  

  follow the instructions in the note.

- If cutting less than 6 inches from the end of 

  the cable, wrap cable with tape, and cut on 

  the taped area.

Audible "pop" is heard before 

cable is cut or crimped.

- Cable is larger or a harder material

  than is recommended. 

- Blades are dull or chipped. 

- Pressure relief valve setting is set 

  too low.

- See SPECIFICATIONS section and only cut

  within the tool's cutting capacity. 

- Replace blades. 

- Return to factory to have the valve setting

  increased.

When installing new jaws, the pin 

does not line up with the hole

- Ram is not fully retracted.

- Press the black retraction trigger to retract the  

  ram fully OR 

- Squeeze jaws further than normal to line up the 

  pin with the hole in the jaws.

Содержание PATMD430LWJAW

Страница 1: ...BURNDY LLC 2020 SAFETY OPERATING MAINTENANCE INSTRUCTIONS ENGLISH PATRIOT IN LINE MD LW SERIES...

Страница 2: ...2...

Страница 3: ...may be obtained free of charge from the BURNDY Tool Service Center SAFETY FIRST The information provided in this manual is essential for the safe handling operation and maintenance of the BURNDY PATRI...

Страница 4: ...ere injury or death If injury results from escaping hydraulic fluid seek immediate medical attention to avoid serious bodily injury Do NOT over reach while operating this tool Loss of balance can caus...

Страница 5: ...ttery clip in the tool has a star molded into it The star identifies acceptance of the BL series batteries NOTE For tools which do not have a STAR molded into the plastic battery clip use is limited t...

Страница 6: ...uminum AAC 8 AWG 350 kcmil Full Tension ACSR 10 4 0 AWG Taps Copper 10 2 0 AWG Aluminum 14 4 0 AWG ACSR 14 4 0 AWG Stirrups ACSR 6 4 0 AWG CRIMP CAPACITY PATMD LW w PATMD430LWJAW DIELESS CRIMPING JAW...

Страница 7: ...d battery and charger Rugged time proven design Audible pressure pop off valve Indicates properly completed crimps and cuts Interchangeable jaws More flexibility for crimping and cutting with multiple...

Страница 8: ...ay from pinch point jaws prior to operating tool 3 With a fully charged battery installed depress the lower green activation trigger until the jaws of the PATRIOT IN LINE crimper cutter close You will...

Страница 9: ...onductors may lead to electrical shock causing severe injury or death Pinch point hazard Crimp ram operates at high speed and force and can cause severe personal injury Keep all body parts away from m...

Страница 10: ...ow the PRE OPERATION instructions and Battery Charger Instruction Manual 2 Ensure that the ram is fully retracted by depressing the black retraction trigger 3 Inspect the blades for wear or damage esp...

Страница 11: ...e second crimp about 1 16 after the first crimp 3 Once the crimp is completed rotate the tool head 180 degrees Note Only the jaws need to be rotated Rotating the entire tool is not necessary 5 Continu...

Страница 12: ...RL 4 YCA RL3 4 AWG YCA4RL 4 2 AWG YCA2RL 4 1 0 AWG YCA25RL 4 2 0 AWG YCA26RL 4 3 0 AWG YCA27RL 4 YSS R 4 AWG YSS4R 3 2 AWG YSS2R 3 1 YDS4RL and YDSR4RL with 4 AAC is rated for ANSI C119 4 Class 1A nor...

Страница 13: ...erial Using a stiff brush never metal remove all contaminants in and around the ram and piston area and allow solvent to drain off tool The tool ram must be fully retracted before cleaning removing or...

Страница 14: ...t short the battery cartridge 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expos...

Страница 15: ...cool before continuing use Oil leaks from tool Seal defect or mechanical problems Return to factory for repair Number of crimps cuts per charge decreases with each battery recharge Battery is too warm...

Страница 16: ...to individual use and charging habits 3 Q Can the batteries be recycled YES Once the battery no longer accepts a recharge simply follow the recycling instruction included in this manual for proper rec...

Страница 17: ...Grooves 11 PATMD430LWJAW Dieless Crimping Jaw for Overhead Distribution Splices 12 PATMDCUTACSRKIT Replacement Blades 350 Cu 636 Al 556 ACSR Qty 2 13 PATMDCUTCUALKIT Replacement Blades 600 Cu 636 Al...

Страница 18: ...place the battery in your mouth or nose Do not place wet batteries in a plastic bag The trapped moisture will cause the battery to rust SAFETY GUIDELINES FOR BATTERY COLLECTION LITHIUM ION BATTERIES W...

Страница 19: ...19...

Страница 20: ...20 PATMDLWSOMI Rev K Item 50054506 For more information write or call BURNDY TOOL SERVICE CENTER 150 Burndy Road Littleton NH 03561 USA or call toll free 1 800 426 8720 ToolService burndy com...

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