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Instruction Sheet 

of 11 

© 2016 TE Connectivity Ltd. family of companies. 
All Rights Reserved. 
*Trademark  

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.  Other logos, product, and/or company names may be trademarks of their respective owners. 

PRODUCT INFORMATION 1-800-522-6752 

This controlled document is subject to change. 
For latest revision and Regional Customer Service, 
visit our website a

www.te.com

408-1602 

10 NOV 16   

Rev C

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

WIRE SIZE 

(MCM)

(1)

 

CMA 

(Circular Mil Area) 

Range 

Die Assembly PN 

Single Crimp  Dual Crimp 

350 

325,000-375,000 

69653 

--- 

350 HD 

400 

375,000-450,000 

46754-2 

--- 

500 

450,000-550,000 

46755-2 

--- 

500 

--- 

46756-2

(2)

 

600 

550,000-650,000 

--- 

46756-2 

600 HD 

59870-1 

700 

650,000-750,000 

--- 

46757-2 

800 

750,000-850,000 

--- 

46758-2 

900 

850,000-950,000 

--- 

46759-2 

1000 

950,000-1,125,000 

--- 

46760-2 

MCM equals thousand circular mils 

2

 After crimping, product insulation will be embossed with 600 

 

Figure 1 

1.

 

INTRODUCTION 

AMP* crimping die assemblies listed in Figure 1 are designed to crimp AMPOWER* terminals, parallel splices 
and butt splices onto wire sizes 350 through 1000 MCM.  The die assemblies are installed into Crimping Head 
PN 69082 (Mod 1).  The head is used with Hydraulic Power Units PN 69120-1 or 69120-2. 

For information on tool setup and operation, refer to Instruction Sheet 

408-2456

 for the crimping head and 

Customer Manual 

409-1950

 for the power units. 

Read these instructions carefully prior to installing, removing or using the dies. 
 

NOTE 

Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are not drawn to scale. 

Reasons for re-issue of this instruction sheet are provided in Section 8, REVISION SUMMARY. 

 

 

Crimping Die Assemblies 46754-2, 
46755-2, 46756-2, 46757-2, 46758-2, 
46759-2, 46760-2, 59870-1, and 69653 

Содержание 46754-2

Страница 1: ... 1 125 000 46760 2 1 MCM equals thousand circular mils 2 After crimping product insulation will be embossed with 600 Figure 1 1 INTRODUCTION AMP crimping die assemblies listed in Figure 1 are designed to crimp AMPOWER terminals parallel splices and butt splices onto wire sizes 350 through 1000 MCM The die assemblies are installed into Crimping Head PN 69082 Mod 1 The head is used with Hydraulic Po...

Страница 2: ...inal or splice for the wire size to be used Ensure the wire size stamped on the terminal or splice corresponds to the wire size stamped on the stationary die Determine the correct wire load by referring to the CMA range listed in Figure 1 The total CMA of wires being used must be within the CMA range of the terminal or splice Proceed as follows 1 Loosen the lock screw in the top of the crimping he...

Страница 3: ...complete the cycle and allow the ram to return to the retracted position 3 2 Die Removal 1 Loosen the lock screw in the top of the crimping head and remove the stationary die 2 Advance the ram until the setscrew is visible Loosen the setscrew and remove the moving die 3 If no die assembly is to be installed following die removal ensure that the ram setscrew is turned in far enough to avoid interfe...

Страница 4: ...the wire must be visible thru the sight hole a For parallel splices make sure the ends of the wires are at least flush with or extend slightly beyond the end of the wire barrel b For butt splices make sure the wire stop faces either die 4 Activate power unit to complete crimp 5 To crimp the other half of a butt splice remove and position the un crimped half in the stationary die Insert wire until ...

Страница 5: ...toms in the terminal and is visible through the sight hole For parallel splices make sure the ends of the wires are at least flush with or extend slightly beyond the end of the wire barrel 4 Activate power unit to complete the first crimp 5 Remove the terminal or splice from the dies 6 Before making the 2nd crimp it will be necessary to turn either the terminal or splice the crimping head or the d...

Страница 6: ...ible through the sight hole 4 Activate power unit to complete the first crimp 5 Reposition the splice as shown in Figure 6 and perform the 2nd crimp Figure 6 6 Before making the 3rd and 4th crimps it will be necessary to turn either the splice the crimping head or the dies around Then position the splice in the stationary die as shown in Figure 6 and repeat Steps 2 and 3 7 Activate the power unit ...

Страница 7: ... Figures 7 and 8 Use ONLY the terminals and splices that meet the conditions shown in the ACCEPT column Unacceptable terminals and splices depicted in the REJECT column can be avoided through careful use of the crimping procedure and by performing regularly scheduled die maintenance Figure 7 Single Crimp Die Assembly ...

Страница 8: ...408 1602 Rev C 8 of 11 Figure 8 Dual Crimp Die Assembly ...

Страница 9: ...Although dies may close within permissible gage limits worn or damaged die closure surface are objectionable and may affect the quality of the crimp Examples of possible damaged die closure surfaces are shown in Figure 9 Figure 9 6 3 Gaging the Crimping Chamber This inspection requires the use of plug gages conforming to the dimensions provided in Figure 11 NOTE TE Connectivity TE does not manufac...

Страница 10: ... 7203 18 539 18 542 7299 7300 46757 2 17 831 17 838 7020 7023 18 082 18 085 7119 7120 69653 12 421 12 428 4890 4893 12 672 12 675 4989 4990 46758 2 19 406 19 413 7640 7643 19 657 19 660 7739 7740 Figure 11 If the crimping chamber DOES conform to the gage inspection the dies may be considered dimensionally correct and should be lubricated with a THIN coat of any good SAE 20 motor oil If the crimpin...

Страница 11: ... necessary Parts other than those listed should be replaced by TE to insure quality and reliability Order replacement parts through your TE representative or call 1 800 526 5142 or send a FAX of your Purchase Order to 717 986 7605 or write to CUSTOMER SERVICE 038 035 TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 Figure 12 8 REVISION SUMMARY Changed callouts 3 and 4 in Figure 12...

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