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408-1602

Rev

C

10

of 11

Figure 10

Die Assembly

Gage Element Diameter

Die Assembly

Gage Element Diameter

GO

NO-GO

GO

NO-GO

46754-2

13.564-13.571

[.5340-.5343]

13.815-13.818

[.5439-.5440]

46759-2

20.422-20.429

[.8040-.8043]

20.673-20.676

[.8139-.8140]

46755-2

15.037-15.044

[.5920-.5923]

15.288-15.291

[.6019-.6020]

46760-2

21.539-21.547

[.8480-.8483]

21.791-21.793

[.8579-.8580]

46756-2

16.612-16.619

[.6540-.6543]

16.863-16.866

[.6639-.6640]

59870-1

18.288-18.296

[.7200-.7203]

18.539-18.542

[.7299-.7300]

46757-2

17.831-17.838

[.7020-.7023]

18.082-18.085

[.7119-.7120]

69653

12.421-12.428

[.4890-.4893]

12.672-12.675

[.4989-.4990]

46758-2

19.406-19.413

[.7640-.7643]

19.657-19.660

[.7739-.7740]

Figure 11

If the crimping chamber DOES conform to the gage inspection, the dies may be considered dimensionally
correct and should be lubricated with a THIN coat of any good SAE 20 motor oil.
If the crimping chamber DOES NOT conform to the gage inspection, refer to Section 7 for information on
obtaining further evaluation and repair.

NOTE:

For additional information regarding the use of a plug gage, reference Instruction Sheet

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Содержание 46754-2

Страница 1: ... 1 125 000 46760 2 1 MCM equals thousand circular mils 2 After crimping product insulation will be embossed with 600 Figure 1 1 INTRODUCTION AMP crimping die assemblies listed in Figure 1 are designed to crimp AMPOWER terminals parallel splices and butt splices onto wire sizes 350 through 1000 MCM The die assemblies are installed into Crimping Head PN 69082 Mod 1 The head is used with Hydraulic Po...

Страница 2: ...inal or splice for the wire size to be used Ensure the wire size stamped on the terminal or splice corresponds to the wire size stamped on the stationary die Determine the correct wire load by referring to the CMA range listed in Figure 1 The total CMA of wires being used must be within the CMA range of the terminal or splice Proceed as follows 1 Loosen the lock screw in the top of the crimping he...

Страница 3: ...complete the cycle and allow the ram to return to the retracted position 3 2 Die Removal 1 Loosen the lock screw in the top of the crimping head and remove the stationary die 2 Advance the ram until the setscrew is visible Loosen the setscrew and remove the moving die 3 If no die assembly is to be installed following die removal ensure that the ram setscrew is turned in far enough to avoid interfe...

Страница 4: ...the wire must be visible thru the sight hole a For parallel splices make sure the ends of the wires are at least flush with or extend slightly beyond the end of the wire barrel b For butt splices make sure the wire stop faces either die 4 Activate power unit to complete crimp 5 To crimp the other half of a butt splice remove and position the un crimped half in the stationary die Insert wire until ...

Страница 5: ...toms in the terminal and is visible through the sight hole For parallel splices make sure the ends of the wires are at least flush with or extend slightly beyond the end of the wire barrel 4 Activate power unit to complete the first crimp 5 Remove the terminal or splice from the dies 6 Before making the 2nd crimp it will be necessary to turn either the terminal or splice the crimping head or the d...

Страница 6: ...ible through the sight hole 4 Activate power unit to complete the first crimp 5 Reposition the splice as shown in Figure 6 and perform the 2nd crimp Figure 6 6 Before making the 3rd and 4th crimps it will be necessary to turn either the splice the crimping head or the dies around Then position the splice in the stationary die as shown in Figure 6 and repeat Steps 2 and 3 7 Activate the power unit ...

Страница 7: ... Figures 7 and 8 Use ONLY the terminals and splices that meet the conditions shown in the ACCEPT column Unacceptable terminals and splices depicted in the REJECT column can be avoided through careful use of the crimping procedure and by performing regularly scheduled die maintenance Figure 7 Single Crimp Die Assembly ...

Страница 8: ...408 1602 Rev C 8 of 11 Figure 8 Dual Crimp Die Assembly ...

Страница 9: ...Although dies may close within permissible gage limits worn or damaged die closure surface are objectionable and may affect the quality of the crimp Examples of possible damaged die closure surfaces are shown in Figure 9 Figure 9 6 3 Gaging the Crimping Chamber This inspection requires the use of plug gages conforming to the dimensions provided in Figure 11 NOTE TE Connectivity TE does not manufac...

Страница 10: ... 7203 18 539 18 542 7299 7300 46757 2 17 831 17 838 7020 7023 18 082 18 085 7119 7120 69653 12 421 12 428 4890 4893 12 672 12 675 4989 4990 46758 2 19 406 19 413 7640 7643 19 657 19 660 7739 7740 Figure 11 If the crimping chamber DOES conform to the gage inspection the dies may be considered dimensionally correct and should be lubricated with a THIN coat of any good SAE 20 motor oil If the crimpin...

Страница 11: ... necessary Parts other than those listed should be replaced by TE to insure quality and reliability Order replacement parts through your TE representative or call 1 800 526 5142 or send a FAX of your Purchase Order to 717 986 7605 or write to CUSTOMER SERVICE 038 035 TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 Figure 12 8 REVISION SUMMARY Changed callouts 3 and 4 in Figure 12...

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