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Transport

Only use suitable lifting and transport equipment such as forklifts or pallet lifts. Secure the machine
against sliding / tilting. 

Place of installation

The machine must be standing level and around the machine there has to be sufficient space for oper-
ation and maintenance work (approx 1m on all sides). To prevent the penetration of chemicals into the
ground, set up the machine either in a room with solid, waterproof and chemical resistant floor (no tiles
nor concrete!)  or in a chemical resistant waterproof  collection tray which can take the whole filling
volume (safety tray available as an option). 

Electricity

The machine is made from certified parts according to standard practice for electrical safety. This does
not relieve the user of his duty of care when handling electrically powered devices.
The yellow-red main switch disconnects the machine from the power supply. We presuppose that the
safety fuses of the circuit and the residual current circuit are provided by the building's power supply.
After completion of the work, the main switch should always be turned off.
Before all maintenance work on the machine (filling, emptying, cleaning, etc.) turn off machine and pull
the plug.
The chemicals used in the machines often have a high electrical conductivity. Any contact of the liquid
with live parts therefore constitutes a serious threat to electrical safety. In such a case, the machine
must be immediately disconnected from the mains and the defect must be eliminated immediately and
professionally. This applies correspondingly with leaked or spilled etchant. 

Water connection

After work or prolonged interruption close the cock valve of the building water supply to prevent water
damage from a possible leak in the hose. 

Personal protection equipment

When handling corrosive chemicals make sure to wear protective clothing, gloves and face protection.
Observe the safety instructions of the manufacturer or the supplier. 

Temperature

Switch on machine only when tanks are filled! The heater must always be sufficiently covered with li-
quid! Uncovered heaters can cause damage of machine! 
The electronic thermostat is protected against breakage and short circuit of the cable to the thermal
sensor. This does not relieve the operator from the obligation, to monitor the temperature of the liquid.
Exothermic chemical reactions may under certain circumstances, which we cannot influence, cause
overheating of the etchant. The maximum operating temperature of the machine is 45 °C.
If the etchant is prepared by dissolving salts or mixing liquids, do that in any event outside of the ma -
chine! Observe the safety instructions of the chemical supplier.
If you want to use liquids which may react exothermic, take additional measures to prevent overheat-
ing. If, despite all precautions, overheating of the etchant occurs, the heater must be switched off first.
The pump however must remain switched on, so that the etchant is cooled by the circulation.
Before draining the tanks, let the heater cool down for approx. 10 min, so the heaters will not get dam-
aged.

Working safety

The machine has a lid safety switch which stops the pump circuit when opening the cover. Please
check the function regularly of the position switch. 

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 (0) 2292/9 28 28 - 0, Fax: +49 (0) 2292/9 28 28 - 29, E-mail: [email protected]

Содержание sprint 3000

Страница 1: ... Temperature 7 Working safety 7 Exhaust 7 Environmental protection 7 Rinsing water 7 Composition 8 Commissioning 9 Take over from the transport agent 9 Transport to the place of installation 9 Place of installation 9 Connections 9 Test run 9 Initial filling 10 Operating 11 Board transport 11 Temperature 11 Cleaning and Maintenance 11 Disassembly 11 Cleaning 12 Disposal 12 Spare part list 13 Guaran...

Страница 2: ...anding version With this range of products complete production lines are possible covering developing etching and rinsing including waste water treatment Outstanding feature is the transport unit which is fully removable for cleaning purposes and may be extended or shortened almost arbitrarily and thus allows customer changes or special machine designs Standard machine has a width of 300mm SPRINT3...

Страница 3: ...capacity 20 Litre etchant 15 Litre close loop rinse Weight 95 kg pump output 80 litre min spray pressure 1 bar working temperature 0 45 C Possible options modules Working width 450mm 600mm for Sprint 4500 6000 Sensor control for fresh water rinse motion control additional suction hood swiveling hinge upper lower pressure adjustable via cog valve additional rinsing sections possible etching zone ca...

Страница 4: ...n Maschinen Elektrische Ausrüstung von Maschinen Teil 1 Allge meine Anforderungen Safety of machinery Electrical equipment of machines Part 1 General re quirements DIN EN ISO 14121 1 Sicherheit von Maschinen Risikobeurteilung Teil 1 Leitsätze Safety of ma chinery Risk assessment Part 1 Principles DIN EN ISO 12100 1 Sicherheit von Maschinen Allgemeine Gestaltungsleitsätze Risikobeurteilung und Risi...

Страница 5: ...rox 0 5 bar Closed Loop Rinse Approx 15l tank 1 nozzle row top bottom with 2 nozzles each approx 12 6l min 1 magnetic pump with 40l min troughput approx 0 5 bar Fresh water rinse via magnetic valve Transport step less adjustable from 0 2 m min 50mm roller distance Heater 1 x 800W Titanium heaters limited to 45 C Safety instructions General Please read the following instructions carefully and pay p...

Страница 6: ...lled etchant Water connection After work or prolonged interruption close the cock valve of the building water supply to prevent water damage from a possible leak in the hose Personal protection equipment When handling corrosive chemicals make sure to wear protective clothing gloves and face protection Observe the safety instructions of the manufacturer or the supplier Temperature Switch on machine...

Страница 7: ...be rinsed under running water and do not dispose used rinsing water into the sewer Operate the rinsing water only either in a closed loop rinse or treat the rinse water with a ion ex changer If you do not have an in house water treatment for the rinse water we recommend our waste water treatment plant IONEX or AquaPur for this task We recommend to use the water in the closed loop rinsing zone s as...

Страница 8: ... chemicals into the ground set up the machine either in a room with solid waterproof and chemical resistant floor no tiles or concrete or in a chemical resistant waterproof collection tray which can take the whole filling volume safety tray available as an option Connections Connect the overflow of freshwater rinse PVC pipe D50 with your rinse water treatment Make a con nection to the fresh water ...

Страница 9: ...y press the UP or DOWN button the set point is increased or decreased By default the heater is set to the target value 45 C Drive a test board through the machine and check the function of the prox imity switch Open the hood the pump must switch off safety lid switch Empty the machine again via the ball drain valves Initial filling Before initial filling make sure all ball valves are closed again ...

Страница 10: ...es themselves can be easily removed by rotating the bayonet lock The nozzles are hold into position by the nozzle nuts and cannot move so no need for readjustment when assembling again 4 The drive units can be easily removed completely First re move the upper squeeze rollers Lift the transport unit at the outlet side and shortly advance towards the outlet the trans port unit can be easily taken fr...

Страница 11: ...nvironmentally friendly manner Spare part list Name E3000 1 E3000 2 E3000 2 1 E3000 3 E3000 4 E3000 4 1 E3000 4 2 E3000 6 E3000 7 E3000 8 E3000 9 pump filter E3000 10 E3000 11 E3000 12 E3000 13 1 E3000 13 E3000 14 E3000 14 1 E3000 14 2 E3000 15 E3000 15 1 E3000 16 E3000 19 E3000 19 1 E3000 20 E3000 20 1 Part number Magnetic valve Conveyor gear motor H Control unit for gear motor H Push button red ...

Страница 12: ...o transport stocking setup installation and service of the machine Unlicensed modifications at the machine Incorrect or incomplete repairs Destructive force effect at the machine in cause of foreign objects or external use of force Use of non original spare parts normal wear parts We cannot accept subsequent claims from damage or destruction of work pieces worked on in the machine because we have ...

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