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12

BUG-5100-F DC III DRIVE UNIT / WIRING 

DIAGRAM / ELECTRICAL COMPONENT CHART

120 (42) VAC

INPUT

240 VAC

INPUT

CB

BLK

BLK

WHT

A

D

V

WHT

T

TAN

TAN

RED

12 V

A

C

YEL

DK. BLU

DK. BLU

WHT

/BLU

P

1

2

3

4

5

6

7

8

POT

M-

M+
AC

F

S

M

PK

GY

RED

BLK

CB

BLK

A

WHT

D

BLK

T

12 V

A

C

ELECTRICAL COMPONENT CHART

 ITEM  DESCRIPTION 

BUG-5100-F 

BUG-5102-F 

BUG-5104-F

   

 

120 VAC 

240 VAC 

42 VAC

 

Power Cord 

BUG-9445 

GOF-3115 

BUG-9442

  CB 

Circuit Breaker 

BUG-2923 (.7A) 

BUG-2952 (.5A) 

BUG-2933 (2A)

  D 

Pilot Light 

BUG-1415 

BUG-1428 

BUG-1427

  V 

Volt Trap 

BUG-1393 

BUG-1563 

BUG-1393

  T 

Transformer 

BUG-9675 

GOF-3112 

BUG-1466

  M 

Gear Motor 

                              * BUG-1550 (150:1)

  F 

Precision Speed Control   

BUG-1725

  S 

Toggle Switch 

 

BUG-2255

  P 

Potentiometer Control 

 

BUG-9686

   

 

                              * BUG-1600 (50:1)

   

 

 

BUG-1595 (100:1)

PART NUMBER

13

CON-1006 VACUUM SUPPORT KIT can be mounted on any CIR-O or CON-

O ring base with standard CON-1003 legs. Vacuum pump kits are available 

for operation on 120 VAC [ARV-2020] or 240 VAC [ARV-2030] 

Each vacuum cup holds 50 lbs (22 kg). 

(Dirt and scale block vacuum lines; blow-out when clogged). 

Keep flame 4" (100 mm) away from cups when burning or welding. Silicone 

vacuum cups will withstand a temperature of 600°F (318° C).

ITEM 

PART NO. 

DESCRIPTION 

  1 

ARV-1004-14  Hose 14" (355 mm) 

  2 

ARV-1005 

Hose Clamp 

  3 

ARV-1013 

Male Quick Connector 1/4 NPT 

  4 

ARV-2020 

Vacuum Pump Kit (I 20 VAC/60 Hz/1 Ph) 

   

ARV-2030 

Vacuum Pump Kit (220 VAC/60 Hz/1 Ph) 

  5 

ARV-1034 

Choke Nipple 

  6 

ARV-1107 

3/8" Hose Barb 1/4 NPT    

  7 

ARV-1109 

Protective Cap 

  8 

ARV-1116 

Vacuum Cup (Silicone) 50 lbs. (22 kg)    

  9 

CON-1007 

Vacuum Leg 

  10 

CON-1020 

Double Swivel Clamp Assembly 

Vacuum Pump is not included in CON-1006 Vacuum Support Kit.

VACUUM SUPPORT KIT 

10 1

2

9

6

7

8

5

3

4

Содержание CIR-O

Страница 1: ...found on your machine nameplate Model Number _________________________________________ Serial Number _________________________________________ Date of Purchase _______________________________________ Whenever you request replacement parts or information on this equipment always supply the information you have recorded above LIT CIRO IPM 0319 Bug O Systems is committed to empowering our customers b...

Страница 2: ... may result 3 Verify the customer supplied power connections are made in accordance with all applicable local and national electrical safety codes If none exist use International Electric Code IEC 950 4 Never remove or bypass the equipment power cord ground Verity the equipment is grounded in accordance with all applicable local and national electrical safety codes If none exist use lnternational ...

Страница 3: ...UNIT WIRING DIAGRAM 12 ELECTRICAL COMPONENT CHART 13 VACUUM SUPPORT KIT 14 VACUUM PUMP EXPLODED VIEW 15 VACUUM PUMP PARTS LIST 16 TEMPLATE KIT 17 TEMPLATE KIT PARTS LIST 18 CIR O WITH ANNULAR CARRIAGE 19 CIR O SPEED RANGE CHART 20 TROUBLESHOOTING GUIDE 21 WARRANTY CIR O PRECISION CIRCLE BURNER BEVELER AND WELDER INSTRUCTION AND PARTS MANUAL PAGE TABLE OF CONTENTS THIS PRODUCT IS COVERED BY ONE OR ...

Страница 4: ...press warranty is exclusive and Manufacturer makes no represen tation or warranty either express or implied other than as set forth expressly in the preceding sentence Specifically Manufacturer makes no express or implied warranty of merchantability or fitness for any particular purpose with respect to any goods Manufacturer shall not be subject to any other obligations or liabilities what soever ...

Страница 5: ...y of the CIR O machine OPERATINGINSTRUCTIONS X Y W P F D S U L T V C R AA A B O Q I K J E H Z 20 PROBLEM CAUSE REMEDY Does not run No power to Check power line supply voltage Indicator light off machine Plug in line cord firmly Does not run Wiring shorts Disconnect machine and indicator light off examine internally rewire at fault Circuit breaker tripped If none found throw direction switch to OFF...

Страница 6: ...The CIR O is then eased down to the work on the center pin This movement locates the entire machine on center The Rack W with Torch holder P is then positioned over the radius mark OPERATION In order to provide a smooth start it is recommended that the starting hole be drilled or pierced inside or outside the radius mark Center the torch tip over the radius mark and secure the Rack Stop X firmly a...

Страница 7: ...2 F 240 VAC 50 60 1 BUG 5104 F 42 VAC 50 60 1 Dimensions 7 12 L x 6 75 W x 6 75 H 180 x 172 x 172 mm Net Weight 16 lbs 7 3 kg Shipping Weight 20 lbs 9 1 kg Speed 2 50 ipm 50 1270 mm min Measured at Drive Pinion Load Capacity 30 lbs 14 kg Measured at Drive Pinion Note Speed and load ratings apply at radius of ring gear Speed is proportional to radius at any other point and load rating is inversely ...

Страница 8: ...Leg 5 1 CIR 9032 Aluminum Master Template Guide For CIR 3 6 4 CON 1004 Alignment Bars included with Ring Gear Assembly 7 4 CON 1040 Magnet Foot and Leg Assembly Order separately use of 4 recommended with this kit 8 4 FAS 0257 Rnd Hd Scr 1 4 20 x 3 4 9 8 FAS 2553 Soc Hd Cap Scr 1 4 20 x 1 1 2 included with Ring Gear Assembly 10 1 PAN 1009 Tensioner 11 1 PAN 1018 Rod w Key 10 254 mm Long 12 1 PAN 10...

Страница 9: ...emplate adding one half the diameter of the torch to the drawing will put the center of the torch tip in the right position MAKING THE TEMPLATE Lay the aluminum master layout template on the masonite board Transfer the holes from the master by tracing with a pencil or use a quick drying spray paint Next position the oversized drawing so that the center point is directly over the center on the temp...

Страница 10: ...uffler 22 1 ARV 2006 Muffler Box 23 1 ARV 2007 Gasket 24 1 ARV 2008 End Plate VACUUM PUMP PARTS LIST ARV 2020 VACUUM PUMP KIT 120 VAC 60 HZ 1 PH ARV 2030 VACUUM PUMP KIT 220 VAC 50 HZ 1 PH The VACUUM PUMP KITS are 1 6 HP units that provide 15 381 mm Hg on continuous duty The ARV 2020 2030 Pump will support 30 vacuum cups ARepair Kit ARV 1029 is available for the ARV 2020 and ARV 2030 pumps The kit...

Страница 11: ...inion w Long Shaft 19 1 BUG 5131 Sleeve 20 1 BUG 9444 Tool Kit 21 1 BUG 9445 Power Cord 120 VAC 22 1 BUG 9446 Cord Grip 23 1 BUG 9614 Needle Bearing 24 1 BUG 9675 Transformer 120 VAC 25 1 BUG 9677 Potentiometer 26 1 BUG 9687 Knob 27 2 FAS 0112 Pan Hd Scr 6 32 x 1 4 28 8 FAS 0114 Pan Hd Scr 6 32 x 3 8 29 7 FAS 0124 Pan Hd Scr 8 32 x 3 8 30 1 FAS 0654 Soc Hd Shidr Scr 5 16 x 3 8 x 1 4 20 31 1 BUG 29...

Страница 12: ...0 1 PART NUMBER 13 CON 1006 VACUUM SUPPORT KIT can be mounted on any CIR O or CON O ring base with standard CON 1003 legs Vacuum pump kits are available for operation on 120 VAC ARV 2020 or 240 VAC ARV 2030 Each vacuum cup holds 50 lbs 22 kg Dirt and scale block vacuum lines blow out when clogged Keep flame 4 100 mm away from cups when burning or welding Silicone vacuum cups will withstand a tempe...

Страница 13: ...0 1 PART NUMBER 13 CON 1006 VACUUM SUPPORT KIT can be mounted on any CIR O or CON O ring base with standard CON 1003 legs Vacuum pump kits are available for operation on 120 VAC ARV 2020 or 240 VAC ARV 2030 Each vacuum cup holds 50 lbs 22 kg Dirt and scale block vacuum lines blow out when clogged Keep flame 4 100 mm away from cups when burning or welding Silicone vacuum cups will withstand a tempe...

Страница 14: ...inion w Long Shaft 19 1 BUG 5131 Sleeve 20 1 BUG 9444 Tool Kit 21 1 BUG 9445 Power Cord 120 VAC 22 1 BUG 9446 Cord Grip 23 1 BUG 9614 Needle Bearing 24 1 BUG 9675 Transformer 120 VAC 25 1 BUG 9677 Potentiometer 26 1 BUG 9687 Knob 27 2 FAS 0112 Pan Hd Scr 6 32 x 1 4 28 8 FAS 0114 Pan Hd Scr 6 32 x 3 8 29 7 FAS 0124 Pan Hd Scr 8 32 x 3 8 30 1 FAS 0654 Soc Hd Shidr Scr 5 16 x 3 8 x 1 4 20 31 1 BUG 29...

Страница 15: ...uffler 22 1 ARV 2006 Muffler Box 23 1 ARV 2007 Gasket 24 1 ARV 2008 End Plate VACUUM PUMP PARTS LIST ARV 2020 VACUUM PUMP KIT 120 VAC 60 HZ 1 PH ARV 2030 VACUUM PUMP KIT 220 VAC 50 HZ 1 PH The VACUUM PUMP KITS are 1 6 HP units that provide 15 381 mm Hg on continuous duty The ARV 2020 2030 Pump will support 30 vacuum cups ARepair Kit ARV 1029 is available for the ARV 2020 and ARV 2030 pumps The kit...

Страница 16: ...emplate adding one half the diameter of the torch to the drawing will put the center of the torch tip in the right position MAKING THE TEMPLATE Lay the aluminum master layout template on the masonite board Transfer the holes from the master by tracing with a pencil or use a quick drying spray paint Next position the oversized drawing so that the center point is directly over the center on the temp...

Страница 17: ...Leg 5 1 CIR 9032 Aluminum Master Template Guide For CIR 3 6 4 CON 1004 Alignment Bars included with Ring Gear Assembly 7 4 CON 1040 Magnet Foot and Leg Assembly Order separately use of 4 recommended with this kit 8 4 FAS 0257 Rnd Hd Scr 1 4 20 x 3 4 9 8 FAS 2553 Soc Hd Cap Scr 1 4 20 x 1 1 2 included with Ring Gear Assembly 10 1 PAN 1009 Tensioner 11 1 PAN 1018 Rod w Key 10 254 mm Long 12 1 PAN 10...

Страница 18: ...2 F 240 VAC 50 60 1 BUG 5104 F 42 VAC 50 60 1 Dimensions 7 12 L x 6 75 W x 6 75 H 180 x 172 x 172 mm Net Weight 16 lbs 7 3 kg Shipping Weight 20 lbs 9 1 kg Speed 2 50 ipm 50 1270 mm min Measured at Drive Pinion Load Capacity 30 lbs 14 kg Measured at Drive Pinion Note Speed and load ratings apply at radius of ring gear Speed is proportional to radius at any other point and load rating is inversely ...

Страница 19: ...The CIR O is then eased down to the work on the center pin This movement locates the entire machine on center The Rack W with Torch holder P is then positioned over the radius mark OPERATION In order to provide a smooth start it is recommended that the starting hole be drilled or pierced inside or outside the radius mark Center the torch tip over the radius mark and secure the Rack Stop X firmly a...

Страница 20: ...y of the CIR O machine OPERATINGINSTRUCTIONS X Y W P F D S U L T V C R AA A B O Q I K J E H Z 20 PROBLEM CAUSE REMEDY Does not run No power to Check power line supply voltage Indicator light off machine Plug in line cord firmly Does not run Wiring shorts Disconnect machine and indicator light off examine internally rewire at fault Circuit breaker tripped If none found throw direction switch to OFF...

Страница 21: ...press warranty is exclusive and Manufacturer makes no represen tation or warranty either express or implied other than as set forth expressly in the preceding sentence Specifically Manufacturer makes no express or implied warranty of merchantability or fitness for any particular purpose with respect to any goods Manufacturer shall not be subject to any other obligations or liabilities what soever ...

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