Bug-O Systems CIR-O Скачать руководство пользователя страница 6

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POWER SUPPLY 

The DC III drive operates on 120 volt, (42VAC), (240VAC), 50/60 Hz. The 

Circuit 

Breaker (O)

 protects the unit against overload or electrical faults, 

CAUTION: IF THE CIRCUIT BREAKER OPENS, FIND AND CORRECT THE 

CAUSE OF FAILURE BEFORE RESETTING. 
TORCH

 

The 

Torchholder (P) 

will accept any standard American machine torch (barrel 

diameter 1-3/8" (34 mm) with 1/4"-square (6 mm) 32-pitch rack). The 32-pitch 

pinion is standard. Specify a 24-pitch pinion if desired. The 

Short Hose As-

sembly (Q)

 connects the torch to the 

Quick-acting Manifold Assembly (R)

The  supply  hoses  are  to  be  connected  to  the  open  side  of  the  quick-acting 

manifold assembly. 
Proper torch operation is essential to quality cuts. We suggest that you follow 

the torch manufacturers’ instructions carefully, being sure to use a clean tip of 

the proper size. 

MAGNETIC SUPPORTS 

Several Types of magnetic supports are available for use with the CIR-O to 

stabilize the machine as listed below: 
 

(S)  Outrigger Support Assemblies

; CON-1010 - used in multiples of  two

   

or four to stabilize CIR-O on plate, cylinders or heads where two legs must

   

be longer than the other two, 

 

(T)  Magnet Foot Assemblies

; CIR-9000 - may be used in sets of four or

   

more to position CIR-O on vertical or out-of-position, flat surfaces. 

 

(U) Leg and Magnet Foot Assemblies

; CON-1040 (four required) - may be

   

used for flat or irregular surfaces. 

 

(V)  Offset Leg and Magnet Assemblies

; CIR-9002 (four required) - use with

   

a bevel cutting head or adjustable tip adaptor - to eliminate the “blind” spot

   

under the ring.

SETUP 

A center-punch mark and a radius mark are the only layout required. The 

Center 

Pin Assembly (Z)

 extends below the CIR-O base and is placed in the center-

punch mark. The CIR-O is then eased down to the work on the center pin. This 

movement locates the entire machine “on center.” The 

Rack (W)

 with 

Torch-

holder (P)

 is then positioned over the radius mark.

 

OPERATION 

In order to provide a smooth start, it is recommended that the starting hole be 

drilled or pierced inside or outside the radius mark. Center the torch tip over the 

radius mark and secure the 

Rack Stop (X

) firmly against the 

Post Assembly 

(Y)

. [The side of the post assembly to which the rack stop is positioned depends 

upon whether the material inside or outside the cut is scrap]. Begin the cut from 

the starting hole and, after carriage travel is begun, move the 

Torch Rack (W

slowly against the 

Rack Stop (X)

. This action “feathers-in” the cut eliminating 

a notch.

OPERATING INSTRUCTIONS (CONT’D.) 

19

CIR-O SPEED RANGE CHART

Capacities and Speed Ranges

 

3  .4-8  75 10-210

 

6  .8-16 150 20-420

 

10  .4-28 250 35-700

 

14  2-39  350 50-1000

 

26  3.5-70  650 90-1805

 

30 

4-80  750 105-2100

 

34  4.5-92  850 120-2400

 

38  5.2-105  950 130-2640

 

42  5.7-115  1050 150-3000

 

46  6.3-125  1140 160-3200

 

50  6.8-135  1250 175-3500

 

56  7.6-155  1420 200-4000

 

3  .3-5 75 7-140

 

6  .6-11 150 14-280

 

10  .9-18 250 23-460

 

14 1.3-26  350  32-650

 

18 1.7-33  450  42-840

 

22  2-40  550 50-1000

 

34  3.2-63  850 80-1600

 

38  3.5-70  950 87-1760

 

42  3.9-78 1050 97-1950

 

46  4.3-85  1150 105-2130

 

50  4.6-93  1250 115-2300

 

54  5-100  1350 125-2500

 

58  5.4-110  1450 135-2700

 

64  6-120  1625 150-3000

 

3  .2-4 75 5-100

 

6  .4-8 150 10-210

 

10  .7-13 250 17-350

 

14  1-19 350 42-500

 

18 1.3-25  450  32-640

 

22 1.5-30  550  38-760

 

26 1.8-37  650  45-900

 

30  2-41  750 52-1050

 

42  2.9-57 1050 73-1458

 

46  3.2-63  1150 80-1600

 

50  3.4-68 1250 87-1750

 

54  3.7-75 1350 94-1900

 

58 

4-80  1450 100-2000

 

62  4.3-85  1550 105-2150

 

66  4.5-90  1650 115-2300

 

72  4.9-100  1825 125-2500

 

DIAMETER

IPM 

INCH

IPM

DIAMETER

INCH

CIR-III

INSIDE RING

CIR-IV

CIR-V

OUTSIDE

RING

INSIDE RING

OUTSIDE

RING

INSIDE RING

OUTSIDE

RING

Содержание CIR-O

Страница 1: ...found on your machine nameplate Model Number _________________________________________ Serial Number _________________________________________ Date of Purchase _______________________________________ Whenever you request replacement parts or information on this equipment always supply the information you have recorded above LIT CIRO IPM 0319 Bug O Systems is committed to empowering our customers b...

Страница 2: ... may result 3 Verify the customer supplied power connections are made in accordance with all applicable local and national electrical safety codes If none exist use International Electric Code IEC 950 4 Never remove or bypass the equipment power cord ground Verity the equipment is grounded in accordance with all applicable local and national electrical safety codes If none exist use lnternational ...

Страница 3: ...UNIT WIRING DIAGRAM 12 ELECTRICAL COMPONENT CHART 13 VACUUM SUPPORT KIT 14 VACUUM PUMP EXPLODED VIEW 15 VACUUM PUMP PARTS LIST 16 TEMPLATE KIT 17 TEMPLATE KIT PARTS LIST 18 CIR O WITH ANNULAR CARRIAGE 19 CIR O SPEED RANGE CHART 20 TROUBLESHOOTING GUIDE 21 WARRANTY CIR O PRECISION CIRCLE BURNER BEVELER AND WELDER INSTRUCTION AND PARTS MANUAL PAGE TABLE OF CONTENTS THIS PRODUCT IS COVERED BY ONE OR ...

Страница 4: ...press warranty is exclusive and Manufacturer makes no represen tation or warranty either express or implied other than as set forth expressly in the preceding sentence Specifically Manufacturer makes no express or implied warranty of merchantability or fitness for any particular purpose with respect to any goods Manufacturer shall not be subject to any other obligations or liabilities what soever ...

Страница 5: ...y of the CIR O machine OPERATINGINSTRUCTIONS X Y W P F D S U L T V C R AA A B O Q I K J E H Z 20 PROBLEM CAUSE REMEDY Does not run No power to Check power line supply voltage Indicator light off machine Plug in line cord firmly Does not run Wiring shorts Disconnect machine and indicator light off examine internally rewire at fault Circuit breaker tripped If none found throw direction switch to OFF...

Страница 6: ...The CIR O is then eased down to the work on the center pin This movement locates the entire machine on center The Rack W with Torch holder P is then positioned over the radius mark OPERATION In order to provide a smooth start it is recommended that the starting hole be drilled or pierced inside or outside the radius mark Center the torch tip over the radius mark and secure the Rack Stop X firmly a...

Страница 7: ...2 F 240 VAC 50 60 1 BUG 5104 F 42 VAC 50 60 1 Dimensions 7 12 L x 6 75 W x 6 75 H 180 x 172 x 172 mm Net Weight 16 lbs 7 3 kg Shipping Weight 20 lbs 9 1 kg Speed 2 50 ipm 50 1270 mm min Measured at Drive Pinion Load Capacity 30 lbs 14 kg Measured at Drive Pinion Note Speed and load ratings apply at radius of ring gear Speed is proportional to radius at any other point and load rating is inversely ...

Страница 8: ...Leg 5 1 CIR 9032 Aluminum Master Template Guide For CIR 3 6 4 CON 1004 Alignment Bars included with Ring Gear Assembly 7 4 CON 1040 Magnet Foot and Leg Assembly Order separately use of 4 recommended with this kit 8 4 FAS 0257 Rnd Hd Scr 1 4 20 x 3 4 9 8 FAS 2553 Soc Hd Cap Scr 1 4 20 x 1 1 2 included with Ring Gear Assembly 10 1 PAN 1009 Tensioner 11 1 PAN 1018 Rod w Key 10 254 mm Long 12 1 PAN 10...

Страница 9: ...emplate adding one half the diameter of the torch to the drawing will put the center of the torch tip in the right position MAKING THE TEMPLATE Lay the aluminum master layout template on the masonite board Transfer the holes from the master by tracing with a pencil or use a quick drying spray paint Next position the oversized drawing so that the center point is directly over the center on the temp...

Страница 10: ...uffler 22 1 ARV 2006 Muffler Box 23 1 ARV 2007 Gasket 24 1 ARV 2008 End Plate VACUUM PUMP PARTS LIST ARV 2020 VACUUM PUMP KIT 120 VAC 60 HZ 1 PH ARV 2030 VACUUM PUMP KIT 220 VAC 50 HZ 1 PH The VACUUM PUMP KITS are 1 6 HP units that provide 15 381 mm Hg on continuous duty The ARV 2020 2030 Pump will support 30 vacuum cups ARepair Kit ARV 1029 is available for the ARV 2020 and ARV 2030 pumps The kit...

Страница 11: ...inion w Long Shaft 19 1 BUG 5131 Sleeve 20 1 BUG 9444 Tool Kit 21 1 BUG 9445 Power Cord 120 VAC 22 1 BUG 9446 Cord Grip 23 1 BUG 9614 Needle Bearing 24 1 BUG 9675 Transformer 120 VAC 25 1 BUG 9677 Potentiometer 26 1 BUG 9687 Knob 27 2 FAS 0112 Pan Hd Scr 6 32 x 1 4 28 8 FAS 0114 Pan Hd Scr 6 32 x 3 8 29 7 FAS 0124 Pan Hd Scr 8 32 x 3 8 30 1 FAS 0654 Soc Hd Shidr Scr 5 16 x 3 8 x 1 4 20 31 1 BUG 29...

Страница 12: ...0 1 PART NUMBER 13 CON 1006 VACUUM SUPPORT KIT can be mounted on any CIR O or CON O ring base with standard CON 1003 legs Vacuum pump kits are available for operation on 120 VAC ARV 2020 or 240 VAC ARV 2030 Each vacuum cup holds 50 lbs 22 kg Dirt and scale block vacuum lines blow out when clogged Keep flame 4 100 mm away from cups when burning or welding Silicone vacuum cups will withstand a tempe...

Страница 13: ...0 1 PART NUMBER 13 CON 1006 VACUUM SUPPORT KIT can be mounted on any CIR O or CON O ring base with standard CON 1003 legs Vacuum pump kits are available for operation on 120 VAC ARV 2020 or 240 VAC ARV 2030 Each vacuum cup holds 50 lbs 22 kg Dirt and scale block vacuum lines blow out when clogged Keep flame 4 100 mm away from cups when burning or welding Silicone vacuum cups will withstand a tempe...

Страница 14: ...inion w Long Shaft 19 1 BUG 5131 Sleeve 20 1 BUG 9444 Tool Kit 21 1 BUG 9445 Power Cord 120 VAC 22 1 BUG 9446 Cord Grip 23 1 BUG 9614 Needle Bearing 24 1 BUG 9675 Transformer 120 VAC 25 1 BUG 9677 Potentiometer 26 1 BUG 9687 Knob 27 2 FAS 0112 Pan Hd Scr 6 32 x 1 4 28 8 FAS 0114 Pan Hd Scr 6 32 x 3 8 29 7 FAS 0124 Pan Hd Scr 8 32 x 3 8 30 1 FAS 0654 Soc Hd Shidr Scr 5 16 x 3 8 x 1 4 20 31 1 BUG 29...

Страница 15: ...uffler 22 1 ARV 2006 Muffler Box 23 1 ARV 2007 Gasket 24 1 ARV 2008 End Plate VACUUM PUMP PARTS LIST ARV 2020 VACUUM PUMP KIT 120 VAC 60 HZ 1 PH ARV 2030 VACUUM PUMP KIT 220 VAC 50 HZ 1 PH The VACUUM PUMP KITS are 1 6 HP units that provide 15 381 mm Hg on continuous duty The ARV 2020 2030 Pump will support 30 vacuum cups ARepair Kit ARV 1029 is available for the ARV 2020 and ARV 2030 pumps The kit...

Страница 16: ...emplate adding one half the diameter of the torch to the drawing will put the center of the torch tip in the right position MAKING THE TEMPLATE Lay the aluminum master layout template on the masonite board Transfer the holes from the master by tracing with a pencil or use a quick drying spray paint Next position the oversized drawing so that the center point is directly over the center on the temp...

Страница 17: ...Leg 5 1 CIR 9032 Aluminum Master Template Guide For CIR 3 6 4 CON 1004 Alignment Bars included with Ring Gear Assembly 7 4 CON 1040 Magnet Foot and Leg Assembly Order separately use of 4 recommended with this kit 8 4 FAS 0257 Rnd Hd Scr 1 4 20 x 3 4 9 8 FAS 2553 Soc Hd Cap Scr 1 4 20 x 1 1 2 included with Ring Gear Assembly 10 1 PAN 1009 Tensioner 11 1 PAN 1018 Rod w Key 10 254 mm Long 12 1 PAN 10...

Страница 18: ...2 F 240 VAC 50 60 1 BUG 5104 F 42 VAC 50 60 1 Dimensions 7 12 L x 6 75 W x 6 75 H 180 x 172 x 172 mm Net Weight 16 lbs 7 3 kg Shipping Weight 20 lbs 9 1 kg Speed 2 50 ipm 50 1270 mm min Measured at Drive Pinion Load Capacity 30 lbs 14 kg Measured at Drive Pinion Note Speed and load ratings apply at radius of ring gear Speed is proportional to radius at any other point and load rating is inversely ...

Страница 19: ...The CIR O is then eased down to the work on the center pin This movement locates the entire machine on center The Rack W with Torch holder P is then positioned over the radius mark OPERATION In order to provide a smooth start it is recommended that the starting hole be drilled or pierced inside or outside the radius mark Center the torch tip over the radius mark and secure the Rack Stop X firmly a...

Страница 20: ...y of the CIR O machine OPERATINGINSTRUCTIONS X Y W P F D S U L T V C R AA A B O Q I K J E H Z 20 PROBLEM CAUSE REMEDY Does not run No power to Check power line supply voltage Indicator light off machine Plug in line cord firmly Does not run Wiring shorts Disconnect machine and indicator light off examine internally rewire at fault Circuit breaker tripped If none found throw direction switch to OFF...

Страница 21: ...press warranty is exclusive and Manufacturer makes no represen tation or warranty either express or implied other than as set forth expressly in the preceding sentence Specifically Manufacturer makes no express or implied warranty of merchantability or fitness for any particular purpose with respect to any goods Manufacturer shall not be subject to any other obligations or liabilities what soever ...

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