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ITEM # GEN2K Portable Gasoline Generator  

 

 

19 

Air Filter Maintenance  

 
Routine maintenance of the air filter helps maintain proper airflow to the carburetor. Occasionally verify that the air filter is free of excessive dirt. The 
air filter will require more frequent cleaning when operating this generator in extremely dusty areas. 

 

To clean the air filter, remove the foam filter element from the generator and wash it in warm water and household dish detergent. Thoroughly rinse 
and dry.  Pour a small amount of motor oil onto the filter, ring out ALL excess oil, and reinstall the foam filter element in the generator. 

 

 
Unscrew the bolts, or unsnap the clips at the top and bottom of the air filter cover, located below the choke lever, to access the foam filter element.

 

 

Spark Plug Maintenance 

 
The spark plug is essential for proper engine operation. The spark plug should be intact, free of deposits, and properly gapped. A bad or incorrectly 

installed spark plug can cause engine damage. To inspect the spark plug: 
1. Remove the spark plug by pulling on the spark plug cap. 

2. Unscrew the spark plug from this generator by using the included spark plug wrench. 

3. Visually inspect the spark plug. If it is cracked and/or chipped, discard and install a new spark plug. A E7RTC spark plug, such as   

NGK 

BPR7HS

, is recommended. 

4. Measure the spark plug electrode gap with a gauge. The gap should be 

0.7-0.8mm (0.028-0.031 in)

. (See Figure 9.) 

5. If re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug. 

6. Screw the spark plug back into place on this generator by using the included spark plug wrench. 

7. Replace the spark plug cap. 

 

 
 

 
 

 

 
 

 

 
 

 
 

 

To store this generator for extended time, drain the gasoline from the carburetor AND fuel tank. 

 
To drain gasoline from this generator: 
1. Turn the fuel valve to the “off” position and let the engine run until it stops. 

2. Remove the fuel filter cup.  

3. Empty the fuel filter cup of any fuel. 

4. Place a receptacle underneath this generator to catch gasoline as it drains. 

5. Turn the fuel valve to the “on” position and allow all gasoline to drain. 

6. Turn the fuel valve to the “off” position. 

7. Replace the fuel filter cup. 

8. Store the drained gasoline in a suitable place. 
To store this generator for extended time, the fuel needs to be drained from the carburetor. 
 

 

                                                      
 

 
 
 
 
 

 
 
 

 

Figure 9 –  

Measuring the spark plug gap 

 

 

 

Содержание Sportsman GEN2K

Страница 1: ... are not meant to cover every possible condition and situation that may occur We reserve the right to change this product at any time without prior notice IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT Questions Problems Call Customer Service If you experience a problem have questions or need parts for this product call Customer Service at 1 866 460 943...

Страница 2: ...using a generator above sea level the generator may not function properly because of air flow getting through the mixer High Altitude Use This generator is not recommended for high altitude use above 3 000 feet above sea level This generator features CO WARNING which will automatically shut off if dangerous levels of CO carbon monoxide is detected Instructions are included on the back of this manu...

Страница 3: ...ep 1 Verify Oil Level 13 Step 2 Verify Gas Level 13 Step 3 Ground The Generator 13 STARTING THE GENERATOR 14 USING THE GENERATOR 15 AC Usage 15 DC Usage 16 STOPPING THE GENERATOR 17 MAINTENANCE CARE 17 Recommended Maintenance Schedule 17 Cleaning The Generator 17 Checking The Oil Level 18 Changing Adding Oil 18 Air Filter Maintenance 19 Spark Plug Maintenance 19 Emptying The Fuel Tank 19 Changing ...

Страница 4: ... come to the owner to make the warranty repair or pay for the repair to be made at a local non authorized service center The provisions of this paragraph apply only for the contiguous states excluding the states with high altitude areas identified in 40 CFR part 1068 Appendix III To exercise this warranty DO NOT RETURN TO RETAILER Instead call Customer Service toll free at 1 866 460 9436 email add...

Страница 5: ...any electric outlet in your home Doing so could create a connection to the utility company power lines You are responsible for ensuring that your generator s electricity does not feed back into the electric utility power lines WARNING Do not use this generator to provide power for emergency medical equipment or life support devices Carbon Monoxide Gas When in operation the exhaust from this genera...

Страница 6: ... cap Loosen the cap slowly to relieve pressure in the fuel tank Avoid spilling fuel Do not fill the fuel tank above the upper limit line Gasoline may expand during operation Do not fill to the top of the tank Always check for spilled gasoline and immediately wipe it up before starting this generator Empty the fuel tank before storing or transporting this generator Always handle fuel outdoors Befor...

Страница 7: ...ITEM GEN2K Portable Gasoline Generator 7 ...

Страница 8: ...ITEM GEN2K Portable Gasoline Generator 8 In addition to the previously described safety information familiarize yourself with all safety and hazard placards on this generator ...

Страница 9: ...this Generator Verify that all items are included STOP If there are missing items call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time for customer service DO NOT RETURN THIS GENERATOR TO THE RETAILER Item List DC connector wires for charging 12 Volt automotive type batteries Spark plug wrench ...

Страница 10: ...t Protector 12 12 Volt DC Outlet 13 Grounding Terminal 1 Fuel Tank Cap 2 Control Panel 3 Oil Access 4 Fuel Cock 5 Carburetor Choke Lever 6 Air Filter Cover 7 Recoil Starter GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator 9 1 2 8 10 13 12 3 7 4 6 5 11 ...

Страница 11: ...HE GENERATOR WILL NOT START DOUBLE CHECK THAT THE OIL LEVEL IS COMPLETELY FULL AND ALMOST OVERFLOWING This generator requires engine oil to function Engine oil is a major factor affecting engine performance and service life When new from the package this generator contains no oil in the engine crankcase Add oil before operating this generator for the first time When replenishing oil for subsequent...

Страница 12: ...xpand do not fill the fuel tank to the very top 4 Securely tighten the fuel tank cap and immediately wipe up any spilled gasoline with a dry cloth Fuel Tank Capacity gallons 1 32 Fuel Type Fresh Unleaded Gasoline Octane Rating 87 or Higher IMPORTANT Use only UNLEADED gasoline with an octane rating of 87 or higher Never use a mixture of oil and gasoline Never use old and or contaminated gasoline Av...

Страница 13: ...f 87 or higher according to Step 2 Add Gasoline of the Using this Generator for the First Time section of this manual Fuel Tank Capacity gallons 1 32 Fuel Type Fresh Unleaded Gasoline Octane Rating 87 or Higher Gasoline and gasoline fumes are highly flammable and explosive Handling fuel can result in serious injury or burns Do not fill the fuel tank near a heat sparks or an open flame Keep gasolin...

Страница 14: ...t Then pull briskly to start the engine Gently return the cord into the generator to avoid damage to the starter or housing Never allow the cord to snap back 7 If the engine fails to start repeat step 6 NOTE After repeated attempts to start the engine consult the troubleshooting guide before attempting again If problems persist call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time 8 Once the en...

Страница 15: ...ted wattage for the generator This generator can run at its surge wattage capacity for only a short time Connect electrical devices requiring a rated running wattage equal to or less than the rated wattage of this generator Never connect devices requiring a rated wattage equal to the surge wattage of a generator A device s rated running wattage should be listed somewhere on the device itself and o...

Страница 16: ...Allow the engine to run for several minutes after it has been started 2 Confirm that the electrical device is switched off prior to plugging it into this generator 4 Turn on the connected electrical devices beginning with the device with the highest rated wattage requirement and then each additional device with the next lower rated wattage requirement SOME NOTES ABOUT POWER CORDS Long or thin cord...

Страница 17: ... to the schedule in Figure 7 Never perform maintenance procedures while this generator is running Allow this generator to cool before commencing any maintenance procedures Keep heat sparks and flame away Improper maintenance and or failure to correct any problems prior to operating this generator can cause a malfunction which could cause death or serious injury Always follow the inspection and mai...

Страница 18: ...should be changed after the first 20 hours of operation Subsequently the oil should be changed every 6 months or for every 100 hours of use or when the oil has become contaminated with water and or dirt To drain the oil from this generator 1 Place a bucket underneath this generator to catch oil as it drains 2 Unscrew the oil drain plug located on the crankcase underneath the oil filler dipstick ca...

Страница 19: ...ark plug from this generator by using the included spark plug wrench 3 Visually inspect the spark plug If it is cracked and or chipped discard and install a new spark plug A E7RTC spark plug such as NGK BPR7HS is recommended 4 Measure the spark plug electrode gap with a gauge The gap should be 0 7 0 8mm 0 028 0 031 in See Figure 9 5 If re using the spark plug use a wire brush to clean any dirt fro...

Страница 20: ...asoline and add gasoline conditioner 2 months to 1 year Empty the fuel tank See Emptying the Fuel Tank in the Maintenance Care section 1 year or more Empty the fuel tank See Emptying the Fuel Tank in the Maintenance Care section Disconnect the spark plug TROUBLESHOOTING IMPORTANT If trouble persists call our customer help line at 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time Symptom Cause So...

Страница 21: ... on Bad connecting wires cables Try a different extension cord Bad electrical device connected to generator Disconnect device try connecting another device Generator is overloaded Reduce draw on generator to within this generator s rated wattage by reducing number of connected electrical devices Generator starts but won t stay running Choke is in Closed Choke position or gas is empty Make sure tha...

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Страница 35: ...ou retain all receipts covering maintenance on your power equipment engine but Buffalo Corp can not deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the power equipment engine owner you should however be aware that Buffalo Corp may deny your warranty coverage if your power equipment engine or a part has failed due to abuse ...

Страница 36: ...iod stated above Buffalo Corp will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of Buffalo Corp 10 Add on or modified parts that are not exempted by the Air Resou...

Страница 37: ...rovides notification that the generator was shut off due to an accumulating CO hazard The RED light will blink for at least five minutes after a CO shut off Move the generator to an open outdoor area and point the exhaust away from people and occupied buildings Once relocated to a safe area the generator can be restarted and the proper electrical connections made to supply electrical power The RED...

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