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12 

FLUSH FIREPLACE INSTRUCTIONS WHEN 
INSTALLED WITH 8" DUCT KIT 
 
1.  Fit a 90

o

 elbow to the to of each duct sections. 

Push down firmly to snap lock them together. 

2.  Attach the duct sections to the hot air outlets on 

top of the fireplace. Fasten them in place by 
screwing three metal screws through the pipe and 
into the fireplace hot air outlets. Be sure face of 
each elbow is parallel to the front of the fireplace. 

3.  The hot air outlet registers are in two parts (grill 

and grill box). Put the grills aside for now. Slide 
grill boxes over end of 90

o

 elbows. Using a 

straightedge, check that front of grill boxes are 
even with front of fireplace. Secure each grill box 
to elbows with two sheet metal screws. 

 
RECESSED FIREPLACE INSTALLATIONS WHEN 
INSTALLED WITH 8" DUCT KIT 
When the hot air ducts will pass through a masonry 
surround built around the fireplace, a grill box 
extension kit must be used to make the face of the hot 
air registers flush with the brick or stosne. Proceed as 
follows: 
 
1.  Fit a 90

o

 elbow to the top of each duct section. 

Push down firmly to snap-lock them together. 

 
2.  Attach the duct sections to the hot air outlets on 

top of the fireplace. Fasten them in place by 
screwing three metal screws through the pipe and 
into the fireplace hot air outlets. Be sure the face 
of each elbow is parallel to the front of the 
fireplace. 

 
3.  Screw grill box extensions onto standard grill 

boxes using four metal screws. Slide grill box 
assemblies over end of 90

o

 elbows and adjust so 

face of grill boxes will be flush with finished brick 
or stone wall.  Use two sheet metal screws to 
secure each grill box assembly to the 90

o

 elbows. 

 
4.  Slide 5 1/4" round duct extensions over inner grill 

box duct collar. 

 
If you have designed your masonry surround to extend 
down over the face of the fireplace, you must also add 
a masonry adapter for the front grill. An optional way 
to deal with the front grill is to entirely remove it and 
construct a soldier course of bricks over the opening. 
(See finishing details on page 13.)  Depending on the 
amount of overlap it may also be necessary to add an 
extension tube for the temperature probe access port 
and replace the standard by-pass handle with an 
extended version. (Consult your dealer.) 

INSTALLING EXTENDED BY-PASS ROD AND 
ACCESS PORT EXTENSION 
 
1.  Pull off top grill and remove set screw from by-

pass rod retaining collar. 

 
2.  Pull out existing rod, insert extended rod and 

replace set screw.  If necessary, access door on by
-pass chamber may be removed to facilitate 
alignment of rod. 

 

NOTE:

  When bricking in the access port extension 

sleeve (smaller one) and the extended by-pass rod 
sleeve,  make sure they are aligned properly. 

Содержание AIR-TIGHT

Страница 1: ...ble vapors and liquids in the vicinity of this or any other appliance Manufactured by New Buck Corp Effective April 2003 Spruce Pine NC 28777 IMPORTANT INSTALLATION MUST BE MADE IN ACCORDANCE WITH STA...

Страница 2: ......

Страница 3: ...ION 4 INSTALLATION 5 20 CHIMNEY 5 6 COMBUSTION AIR DUCT 7 HOT AIR DUCT INSTALLATION 7 13 FIREPLACE DIMENSIONS 14 FRAMING IN AND FINISHING 13 17 FAN KIT 18 WIRING DIAGRAM 19 20 OPERATION 20 STARTING A...

Страница 4: ...2...

Страница 5: ...lat Black DISCLAIMER NOTICE The BTU ranges and heating capacity specifications are provided as guidelines only and in no way guarantee the output or capacity of the unit In warmer climates on average...

Страница 6: ...ystem may be used You may connect to a masonry chimney as long as the conditions in section 8 4 5 of NFPA 211 are met The connector from the flue outlet of the BuckMaster and the masonry chimney must...

Страница 7: ...ished hearth In all installations consideration must be given to the thickness of the final hearth material NOTE A clearance of 1 2 minimum must be maintained between the top of the finished hearth an...

Страница 8: ...nnect first chimney section per manufacturer s instructions Continue adding sections until required height is achieved 4 If the chimney is not enclosed and passes through a vented attic space or roof...

Страница 9: ...k of the outside vent and the other end over the fireplace connector 3 Secure duct at each end with clamps supplied 2 8 WARM AIR OUTLETS The two 8 heat duct outlets at the unit top are blocked off dur...

Страница 10: ...TES A In installations where ductwork is run downward one standard hot air vent must also open into the fireplace room B Booster fans must not be enclosed with a chase C Booster fans on upward ductwor...

Страница 11: ...n running ductwork down standard hot air registers must also open into room with fireplace NOTE All hot air ductwork must be 8 diameter B Vent through the initial wall or ceiling penetration Single wa...

Страница 12: ...ster fans and backdraft dampers are installed on upward ducting 2 clearance to combustibles must be maintained around the hot air ductwork NOTE When ducting down attach a 90o elbow to the top of T con...

Страница 13: ...NS 1 Do not install heat registers below the level of the two hot air outlets on the top of the fireplace 2 Do not tie the ducts into a central heating system 3 All hot air ductwork must be 8 diameter...

Страница 14: ...nd into the fireplace hot air outlets Be sure the face of each elbow is parallel to the front of the fireplace 3 Screw grill box extensions onto standard grill boxes using four metal screws Slide gril...

Страница 15: ...verlap the front of the unit more than 2 on the sides to allow proper operation of the doors 5 When the front finish is complete install the hot air outlet grills with screws provided The grills shoul...

Страница 16: ...14 FIREPLACE DIMENSIONS in inches NOTE Rough opening size 38 1 2 WIDE x 52 HIGH...

Страница 17: ...15 NON COMBUSTIBLE FACING CUT OUT DIMENSIONS Required for tile or marble facing SET BACK FOR FACING OPTIONS...

Страница 18: ...16 ROUGH OPENING DIMENSIONS ROUGH FRAMED FLOOR LEVEL INSTALLATION SHOWN WITH OPTIONAL 10 x 10 GRILL KIT HEADER DETAIL ROUGH FRAMED RAISED INSTALLATION SHOWN WITH OPTIONAL 10 x 10 GRILL KIT...

Страница 19: ...eramic tiles stone bricks etc must extend 24 in front of and 8 beyond the sides of the fuel loading door This hearth extension musts be placed on non combustible flooring If this unit is to be install...

Страница 20: ...hree conductors hot neutral and ground 4 Open the electrical box on the fan motor which is located on the left side of the power conduit 5 Run power conduit to switch box Secure with BMX connector not...

Страница 21: ...dle onto shank and insert into door 2 Secure with locking nut 3 Slide on washer and latch cam and secure with locking nut STANDARD WIRING DIAGRAM WITH WALL SWITCH OPTIONAL WIRING Refer to configuratio...

Страница 22: ...duce more creosote which will condense on the glass doors and chimney requiring more frequent cleaning WARNING DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS FIREPLACE...

Страница 23: ...container on a non combustible floor in a garage or outdoors since ashes may remain hot for days and give off toxic fumes Ensure that ashes are completely cool before final disposal Leaving a small am...

Страница 24: ...ed Ceramics Customer Service Department P O Box 29664 Atlanta GA 30359 770 448 6888 See enclosed catalyst warranty for instructions New Buck Corporation does not handle catalyst replacements Customer...

Страница 25: ...e right and remove 3 Open by pass door 4 Reach into the firebox and raise catalytic combustor to top of secondary heat chamber 5 Remove combustor through open by pass door To install new combustor fol...

Страница 26: ...only properly cured woods D Dirty or Blocked Chimney Check and clean as necessary E Chimney Too Short Review chimney specifi cations in this manual and see that your install ation conforms to them 2...

Страница 27: ...Box PS CL60 24033 4 Glass PG CL60 89672 16 Optional 10 x 10 Grill PO CL60 86523 5 Door Handle PO CL60 89712 20 7 32 x 1 Hinge Pin PH 7321LSP 6 Door Handle wood PO CL60 89819 24 Door Latch PO CL60 242...

Страница 28: ...32 Cast Iron By pass Door PC CL60 40346 50 Top Grill Gold PO CL60 89797 33 By pass Door Rod PO CL60 89707 52 Outer Front PS CL60 24060 34 3 8 x 3 8 Set Screw N A 53 Top Insulation N A 35 Catalytic Co...

Страница 29: ...59 Compression Springs PH 141SPRING 60 3 16 Flat Washers PH 316FLW 61 Slide Plate Bracket PS CL60 24010 62 10 24 Lock Nuts PH 1024HNP 63 10 x 1 2 Tek Screws PH 101612TEK 64 Slide Rod MF CL60 22015 65...

Страница 30: ...any labor or transportation charges required Thereafter B Period II For the period after the first year from the date of purchase and extending for 5 years as long as the BuckMaster Stove is owned by...

Страница 31: ...ion of which is not covered by warranty OTHER RIGHTS This warranty gives you specific legal rights and you may also have other rights which vary from state to state OWNER REGISTRATION CARD The followi...

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