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Revision 5

 

19

th

  January 2021

 

Page | 11 

EU DC Fast Charger (50kW & 100kW)

 

INSTALLATION AND USER’S MANUAL

 

 

This document is the 

Property of BTCPower

 

Inc.

 and shall not be 

copied, reproduced, or used as the basis for sale or manufacture 
of apparatus without written permission. 

3.

 

Transport, Storage, Unpacking & Handling 

3.1.

 

Packaging 

The BTCP Charger is delivered in a specialized wood packaging. The following figure shows the 
packaging, and size information for the two charger types. 
 

 

 

Model Name

 

W [mm]

 

D [mm]

 

H [mm]

 

50kW 

1000 

1100 

2200 

100kW 

1000 

1100 

2200 

 

3.2.

 

Transport, Handling and Storage 

 
In its wood packaging, the BTCP Charger can be transported with a pallet truck or a forklift. 

 

 

Содержание L3S2-100-400 Series

Страница 1: ...EU DC Fast Charger 50kW 100kW INSTALLATION AND USER S MANUAL WWW BTCPOWER COM BTCPOWER INC 1719 S GRAND AVE SANTA ANA CA 92705...

Страница 2: ...3 Transport Storage Unpacking Handling 3 1 Packaging 3 2 Transport Handling and Storage 3 3 Unpacking 3 4 Cable Reach 3 5 Opening of the Charger 3 6 Internal View 4 Pre Installation 4 1 Location Selec...

Страница 3: ...USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 9 4 Overview of Main...

Страница 4: ...observe this precaution could result in severe injury or death Read this manual completely and become familiar with the equipment prior to performing any procedures specified in the manual and energi...

Страница 5: ...ic vehicles Incorrect operation as a result of non compliance with the operation instructions may lead to severe injuries or damages This safety operation must be read carefully before the installatio...

Страница 6: ...Installation and maintenance of the test bench must be carried out only when power is removed Before performing any installation disassembly repair or replacement of components switch off the external...

Страница 7: ...ge into DC voltage to directly charge an electric vehicle s battery It is capable to charge all electric vehicles compliant with CHAdeMO charging system and Combined Charging System CCS standards 2 1...

Страница 8: ...onnection 5 Wire TN C S TN S TT system L1 L2 L3 PE N 5 Wire TN C S TN S TT system L1 L2 L3 PE N Protection Overcurrent overvoltage short circuit protection undervoltage insulation monitoring integrate...

Страница 9: ...er 50kW 100kW INSTALLATION AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written...

Страница 10: ...Fast Charger 50kW 100kW INSTALLATION AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus withou...

Страница 11: ...This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 2 4 Nameplate Depending on the co...

Страница 12: ...aratus without written permission 3 Transport Storage Unpacking Handling 3 1 Packaging The BTCP Charger is delivered in a specialized wood packaging The following figure shows the packaging and size i...

Страница 13: ...manufacture of apparatus without written permission The BTCP Charger must be stored in its original packaging in a dry environment from 40 C to 55 C The following table contains the weight indication...

Страница 14: ...ower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 3 3 Unpacking It is recommended to transport the BTCP Charger to its fi...

Страница 15: ...replacement of the power stacks a clearance of at least 110cm must be available on the left side see D1 At least a distance of 1100mm D1 and 1000mm D3 must be maintained in front of the ventilation gr...

Страница 16: ...of the Charger When the door is locked the handle is latched in the retracted position The handle pops out when the lower part of the handle keyhole is lowered Turn the handle 90 degrees counterclock...

Страница 17: ...e 16 EU DC Fast Charger 50kW 100kW INSTALLATION AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of appar...

Страница 18: ...ernal view The following figure shows the BTCP Charger s internal view for the 50KW and the 100KW configurations Figure 9 Internal view BTCP Charger 50KW and 100KW front and right The following table...

Страница 19: ...uidelines in Determining Suitability of Site for Cellular Connectivity o Ensure that installation location meets the Cellular Signal Strength Criteria below Parameter Min Value Device Notes RSSI 69 dB...

Страница 20: ...he equipment while it is running This equipment includes capacitive components such as electrolytic capacitors Some parts may still remain charged inside of the unit even after the input power is disc...

Страница 21: ...L3 Gray N Blue wiring M8 70mm2 L 900mm minimum Ground cable FG green yellow wiring M8 25mm2 L 900mm minimum 5 1 2 Installation Position Charger Size 738 W x 1884 H x 808 D mm There are 4 fixed positio...

Страница 22: ...should be kept free during installation on site Figure 6 Recommended distances for site configuration The figure above shows the BTCP Charger housing for the 50KW and the 100KW Charger Size 738 W x 1...

Страница 23: ...as the basis for sale or manufacture of apparatus without written permission 5 3 Installing DC Charger 1 Place unit and palette on a flat surface 2 Open the front and rear doors A key is required to o...

Страница 24: ...used to pick up the charger Close the front and rear doors before moving the charger Failure to do so could result in damage to the charger 5 Lift the DC Fast Charger from the palette to the base mou...

Страница 25: ...itten permission 7 Fix the front and rear base covers with four 4 truss head bolts 5 4 Making the Connection The unit is designed for indoor or outdoor installation If this unit is mounted outdoors th...

Страница 26: ...line to match each phase L1 L2 L3 N Power Wiring Ground wire at minimum length 600mm of KIV 1x25mm2 to be connected into the earth terminal marked with ground symbol using M8 0 screws with torque of...

Страница 27: ...facture of apparatus without written permission 5 Install the acryl cover 6 Close the front and rear doors 6 System Configuration Overview Navigating throughout the process will require pressing multi...

Страница 28: ...nt is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission Accessing TechMode 1 Open the BTC Power TechA...

Страница 29: ...ermission QR Code Screen 4 Open the QR Code screen on the Charger press Component 1 six times The QR Code screen should come up on the Display This screen will automatically timeout to the main screen...

Страница 30: ...e copied reproduced or used as the basis for sale or manufacture of apparatus without written permission Note You may see different passwords depending on your account access level Access Code Screen...

Страница 31: ...en permission 9 To open the access code screen use the pattern result from the Scan result The numbers in pattern correspond with the Component numbers on the main screen Press the Components in order...

Страница 32: ...pied reproduced or used as the basis for sale or manufacture of apparatus without written permission 10 Once the correct sequence is entered an Access code will be requested Depending on access level...

Страница 33: ...mission Manufacturer Tab 12 This will take you to the Manufacturer tab Update the settings in accordance with your charger system After changing the information click Save Customer Tab 13 Click Custom...

Страница 34: ...BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission NOTE Do not make any changes in the Information BTCP Server UI Desi...

Страница 35: ...wer Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission Updating Clock and Region 15 On the Task Manager click File and then typ...

Страница 36: ...hall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 18 On the Date and Time tab make sure the time is the same with the time on the Inter...

Страница 37: ...is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 20 After restarting you will be taken to the Sig...

Страница 38: ...the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission Update Computer Name 22 Repeat steps 1 11 23 Click...

Страница 39: ...n Observe all hazard warnings in chapter 1 3 Address Error Code Short description Description 423 0x0001 Emergency switch ON After an external emergency factor action switching to emergency switch OFF...

Страница 40: ...ity If the vehicle determines that the charging station is incompatible Using this value is optional as an alternative the vehicle can use EVReady in DC_EV Status Type equal to FALSE 0x0010 Combo vehi...

Страница 41: ...vehicle error Vehicle status BMS error EVR ESS Malfunction Vehicle RESS Malfunction Any non recoverable fault or error condition of the Vehicle RESS 0x0800 CHAdeMO error Vehicle Control Board Communi...

Страница 42: ...d shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 8 Operation 8 1 Charging Session and Operation Procedure SCREEN DESCRIPTION SCREEN...

Страница 43: ...ON AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission SCREEN 3 Paym...

Страница 44: ...of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission SCREEN 4 Communicating with Vehicle SCREEN 5 Charging in Progres...

Страница 45: ...ION AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission SCREEN 7 Con...

Страница 46: ...Stop Procedure EU DC Fast Charger offers three 3 ways to stop the charging session Option 1 Press STOP on the touchscreen Option 2 Press STOP button on the charger 8 3 Time Outs If for any reason the...

Страница 47: ...tance Check for dust and dirt in this device regularly and if any is found clean using appropriate procedures 9 1 3 Replacement of Fixed Life Components To prevent the device from failure due to worn...

Страница 48: ...Random or complete testing of tightening torques at terminals and mechanical screw connections Yearly Overvoltage protection Check the surge arrester for full function Yearly Ventilation filters Chan...

Страница 49: ...ective in breach of the Limited Warranty BTCPower will upon written notice of the defect received during the Warranty Period either repair or replace at BTCPower s election the Product if it proves to...

Страница 50: ...r distributor or by an authorized installer or service provider Improper site preparation or maintenance Damage as a result of accidents extreme power surge extreme electromagnetic field Use of the Pr...

Страница 51: ...t Charger 50kW 100kW INSTALLATION AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without w...

Страница 52: ...sis for sale or manufacture of apparatus without written permission 12 REVISION HISTORY Revision Date Description Originator 0 31 08 2020 Initial Release BTCP 1 01 09 2020 BTCPower Format BTCP 2 25 11...

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