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Assembly and commissioning/start-up

5

iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 

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5.2

Installing the traverse bar

Only 

BST

  personnel  may  install  the  traverse  bar(s).  This  ensures

that the requirements for traverse bar alignment described below
are observed.

5.3

Requirements

The side walls must have sufficient load-bearing capacity. Use the
following formulas for calculating the required load-bearing capa-
city:

Spectral measuring head with traverse bar (

without

 camera unit):

Load-bearing  capacity  =  Traverse  bar  length  [mm]  *  0.0135  +
43.5 [kg]

Spectral measuring head with traverse bar (

with

 camera unit):

Load-bearing capacity = Traverse bar length [mm] * 0.0135 + 49
[kg]

Motorized backing unit (optional) with traverse bar:

Load-bearing capacity = Traverse bar length [mm] * 0.0135 + 49
[kg]

When fastening the traverse bar on the machine stand, ensure
that

- the  traverse  bar  is  positioned  parallel  to  the  printed  web

and at a right angle in relation to the side walls

- the machine stand does not vibrate.

When  aligning  the  traverse  bar  with  the  aid  of  the  alignment
tools, note the following:

- The  spectral  measuring  head  must  be  pointing  to  the  peak

of the measuring roller.

- The  spacing  between  the  spectral  measuring  head  and  the

printed  web  must  be  precisely  20  mm  at  each  traverse  bar
position.

- Ensure that the electrical connections of the spectral meas-

uring head are easily accessible.

- Ensure  that  the  printed  web  is  guided  straight  and  without

web flapping through the monitoring path.

Содержание iPQ-Spectral

Страница 1: ...Color Operating Manual iPQ Spectral Spectral measuring head C11 SensorUnit MD 587 EN 02 with traverse bar ELT ZA x camera unit LVU CAM UNIT x option and motorized backing unit BW UNIT x option...

Страница 2: ...info bst group Internet www bst group This documentation is protected by copyright The translation as well as reproduction and distribution in any form is forbidden without the approval of the rights...

Страница 3: ...antee and Liability 16 2 8 1 Disclaimer 16 2 8 2 Exceptions to the Disclaimer 16 2 8 3 License and Liability for Software Supplied 17 3 Technical data 18 3 1 Spectral measuring head 18 3 2 Camera unit...

Страница 4: ...measuring head C11 SensorUnit 7 2 Installing the spectral measuring head on the traverse bar 34 7 2 1 Installing the spectral measuring head 34 7 2 2 Installing the camera 35 8 Replacing the traverse...

Страница 5: ...nel must also be familiar with these instructions 1 3 Storage and Distribution These instructions must be stored at the workplace in such a man ner that the user has access to them at all times These...

Страница 6: ...irements that must be fulfilled for the action steps 1 Requirement for you to take actions And 2 in the sequence specified Requirement for you to take actions without any certain se quence 1 5 More De...

Страница 7: ...chines of the entire system must comply with the guidelines of the Machinery Directive after being installed in the system The system and all of its components are only intended for use in industrial...

Страница 8: ...Incorrect or negligent handling by the customer Any intervention modification or conversions on the product without the express approval of BST GmbH The use of unsuitable operating materials or spare...

Страница 9: ...n caused by increased touch voltage of system components with damaged insulation The PELV circuit may become dangerously active in the event of in sulation damage In this case touching system componen...

Страница 10: ...supply for the system downstream of a mains cut out device according to EN 60204 chapter 5 4 switch off device to prevent unexpected start up When the system is integrated into the printing press the...

Страница 11: ...er of crushing caused by motorized traverse bar There is a danger of crushing when body parts enter the space between the camera unit spectral measuring head and traverse bar Prior to starting assembl...

Страница 12: ...estruction of the components Never climb or step onto components CAUTION Blinding due to looking into a bright light source Directly looking into bright light sources can lead to impaired vision and s...

Страница 13: ...position to deal with the follow ing tasks by themselves due to their training knowledge and ex perience as well as knowledge in the relevant regulations Carrying out the tasks assigned to them Recogn...

Страница 14: ...ion of hazards Assembly of protection and safety equipment and checking that these are working properly Mounting of warning signs at hazard sites and checking their correct condition Information and t...

Страница 15: ...nce per shift If sections of these instructions are unclear inform your super visor and ensure for clarification 2 6 Conduct in the Event of Danger and Accidents Preventative Measures Emergency and re...

Страница 16: ...ility for defects does also not apply if the fault originates from one or more of the following causes Catastrophic events and force majeure Natural wear Incorrect operation of the product resulting f...

Страница 17: ...ccurring before or upon conclusion of the contract the infringement of secondary obligations and claims as sociated with impermissible actions this does not affect claims as serted in accordance with...

Страница 18: ...tion Electrical technical data Supply Rated voltage 24V DC Rated current 2 A 5 Overvoltage category II Mechanical technical data Dimensions weight fastening Dimensions W x H x D 250 x 200 x 205 mm wit...

Страница 19: ...ing unit Described object Types Backing unit BW UNIT 0 Electrical technical data Supply Rated voltage 24V DC Rated current 1 5 A 5 Overvoltage category II Fuse 3AT required external Compressed air Sup...

Страница 20: ...olt Connection for motor cable X2 Connection for signal cable X1 CAN bus connection and 24 V voltage supply Sensor console with tilt adjustment Motorized traverse bar Drag chain for cable guidance Tra...

Страница 21: ...r horizontal and vertical fine adjustment Drag chain for cable guidance Connection for signal cable X1 CAN bus connection and 24 V voltage supply Connection for compressed air 1 8 bar Functional groun...

Страница 22: ...nformation When selecting the installation site please note that the scan ning point of the spectral measuring head may be at most 800 mm from the image center of the iPQ Center camera It is possible...

Страница 23: ...rse bar length mm 0 0135 49 kg Motorized backing unit optional with traverse bar Load bearing capacity Traverse bar length mm 0 0135 49 kg When fastening the traverse bar on the machine stand ensure t...

Страница 24: ...easuring head and traverse bar components page 20 Lock and or screw tight all plug connections 2 If the optional motorized backing unit is used Connect the cus tomer provided compressed air supply to...

Страница 25: ...result of a spectrometer This is indicated by an error message from the system In this case clean the spectral measuring head or the tile insert Also regularly clean the traverse bar to ensure unhind...

Страница 26: ...protective glass panes For minor soiling use a commercial glass cleaning agent and a lint free cloth e g Kimtech Pure CL5 for cleaning the protect ive glass panes For heavy soiling e g ink splashes u...

Страница 27: ...anol for cleaning 6 1 4 Cleaning the traverse bar Clean the traverse bar guide profile and rack by means of a brush or compressed air depending on the degree of soiling For this purpose manually move...

Страница 28: ...sert When sending in the spectral measuring head for main tenance purposes it is also necessary to send in the tile insert of the calibrating unit When reinserting the tile in sert after BST has compl...

Страница 29: ...om the front housing cover 5 Remove the front housing cover from the housing 6 Loosen the three fastening screws on the shaft to collar con nection Leave the fastening screws in the thread for now At...

Страница 30: ...to install a new backing wheel 1 Insert the backing wheel with the shaft to collar connection on the shaft and push it onto the shaft all the way to the stop Compare the following figure with the shaf...

Страница 31: ...o collar con nection 5 Fit the front housing cover on the housing 6 Tighten the three screws of the front housing cover 7 Position the holding bracket underneath the front housing cover and fasten it...

Страница 32: ...at no body parts are within the hazard zone of the tra verse bar CAUTION This work may only be performed by qualified personnel see chapter Qualification of the Personnel page 13 Required aids Allen k...

Страница 33: ...ly lift the camera unit off the support plate with two hands Deposit the camera unit on a stable level surface 7 1 2 Dismantling the spectral measuring head 1 Undo the plug connection of the signal ca...

Страница 34: ...rst see chapter Installing the spectral measuring head page 34 Following this you can reinstall the camera unit see chapter Installing the camera page 35 7 2 1 Installing the spectral measuring head P...

Страница 35: ...ion date of the spectral measuring head in the iPQ Center under SETTINGS If an old date is displayed there please contact the BST eltromat help desk 7 2 2 Installing the camera Perform the following s...

Страница 36: ...ning work isol ate the system and secure it against being switched on again Ensure that no body parts are within the hazard zone of the tra verse bar CAUTION This work may only be performed by qualifi...

Страница 37: ...wheel and rack 4 Tighten the four fastening screws After tightening the fastening screws ensure that there is some clearance between the rack of the traverse bar and the gear wheel of the traverse bar...

Страница 38: ...l page 13 Perform the following work to dismantle the complete image re cording unit 1 Switch off the complete system 2 Undo the cable connections Undo all plug connections of the connecting cables X1...

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