background image

6. If only W3 is energized (JW1 is cut), there is no effect on

PCB. No heat is energized.

C.

Accessories

Terminals AUX+ and AUX- are energized with 24 vdc when fan
is energized. The accessory kit KFAIR0101ACR is used to
connect an EAC or humidifier.

NOTE:

Loads cannot be connected directly to AUX+ and AUX-.

Use the specified kit only.

D.

Blower

1. Blower On Delay—To optimize comfort, there is a 30-sec

blower on delay in heat pump heating mode only.

2. Blower Off Delay—Smart Heat control uses a 60-sec off

blower delay, as opposed to the standard 90-sec delay.

III.

SMART HEAT OPERATION

A.

Cooling

The Smart Heat option controls cooling mode in same manner as
conventional heat pumps are controlled. The fan has a 90-sec delay
off/on cycle down.

B.

Heat Pump Heating

The Smart Heat option does not control heating in the conventional
method. The PCB energizes compressor 30 sec before indoor fan
is energized. This allows indoor coil to heat up eliminating
cold-blow on start-up.
The electric heat is staged-on to allow continuous operation of heat
pump and electric resistance heat below balance point (below point
where heat pump cannot maintain dwelling temperature without
supplemental heat) independent of outdoor thermostats.
Although PCB has provisions for an outdoor thermostat, it is not
needed for staging. On cycle down, indoor fan remains on 60 sec
to recover heat stored in indoor coil.

C.

Defrost

The Smart Heat PCB stages the correct amount of supplemental
heat during defrost. If too much heat is added, system stays in
defrost for completion of defrost cycle even though thermostat is
satisfied. On next cycle, 1 less element is energized during next
defrost period.

NOTE:

If the signal from thermostat is interrupted (ie., thermo-

stat is satisfied) while unit is in defrost mode, the defrost cycle will
be completed before unit shuts down.

Fig. 39—Smart Heat Printed-Circuit Board (PCB)

A94127

ST1

®

®

HSCI

COMMON

DUMMY

DUMMY

240 VAC

240

VAC

JW4

JW2

JW3

JW5

JW6

JW8

JW1

R15

R27

R4

R41

1

R40

R19
R10

C9
C8

R18

R11

C7

K2

K3

LO

HI

T3

T2

T1

F1

XFORM

AUX+

AUX–

F2

FAN

R13

C10

C12

C13

FS1

R20

R9

R8

R7

R6

Z4

C5

1

MOV1

C2

C3

C6

R23

R1

R30

D5

R

C

Y

G

O

W2D

W  3

Y o

W 2T

R3

Z5

R21

JW7

R2

Z3

Z2

R16

R12

C11

R17

R5

R29

R26

R14

K1

D1

C

BE

C

BE

C

BE

D4

D2

U2

U1

LED1

D3

Q1

P1

LR40061

CLIP  JUMPER  FOR

HIGH  SPEED  FAN  ONLY

Q2

1

2

3

4

5

6

7

8

9

Q3

R38

R22

R28

R25

R24

CESS430121-01A

R36

R37

C15

Z1

C14

R39

C4

CES0130025 –

SEC1

SEC2

CEPL130121-01

JW1

JW2

RECEPTACLE

LOW VOLTAGE
TERMINAL
BOARD

(CUT  WHEN
OUTDOOR
THERMOSTAT
IS USED)

(HIGH FAN
ONLY WHEN
CUT)

TABLE 10—ELECTRIC HEATER STAGE LIMITING

HEATER PART NO.

STAGES (KW OPERATING)

W2T Only (JW1 cut)

W2T and W3

Heater Stage

1

2

3

4

KFAEH2201H10 or

KFCEH0101H10

10 kw Non-Fused

3

6

9

9

KFAEH2301H15 or

KFCEH0201H15

15 kw Fused

3

8

11

15

KFAEH2401H20 or

KFCEH0301H20

20 kw Fused

5

10

15

20

—47—

Содержание SM03-4

Страница 1: ...Troubleshooting PCB 32 Troubleshooting ICM2 34 Condensed Version of Troubleshooting FK4C FV4A Motor and Controls 34 Accessories 34 THERMOSTATIC EXPANSION VALVES TXV 35 Problems Affecting TXV 36 PISTO...

Страница 2: ...3A 1 The low voltage stripped leads are used to connect the 24 v side of transformer to indoor thermostat and outdoor section 2 A 5 amp fuse is used to protect the low voltage transformer secondary 3...

Страница 3: ...w 2 Downflow 3 Horizontal 4 Multipoise 5 Upflow Downflow Airflow 018 1 1 2 Ton 024 2 Ton 001 Multi Tons 002 Multi Tons Etc Cooling Size 10th 11th 12th Positions Fan Coil 005 010 Etc Heating Size KW 6t...

Страница 4: ...ultipoise Single Piece FV4ANB 006 Multipose Modular NOTE Multipoise units are approved for upflow downflow and horizontal left and right applications TABLE 2 PSC FAN MOTOR SPEED TAPS MODEL UNIT SIZE N...

Страница 5: ...e in troubleshooting PCB unless otherwise noted A If Fan Will Not Turn On from Thermostat IF THERE IS NO HIGH VOLTAGE TO TRANSFORMER 1 Check plug receptacle connection This supplies power from heaters...

Страница 6: ...voltage transformer needs to be replaced B If Electric Heat Stages Will Not Turn On But Fan Will Turn On IF THERE IS NO HIGH VOLTAGE TO TRANSFORMER 1 Check plug connection between heaters and board T...

Страница 7: ...BLK AND LOW BLU OR RED 12 CONNECT R TO R G TO G ETC SEE OUTDOOR INSTRUCTION FOR DETAILS 13 IF WIRE CRIMP IS REMOVED AN EMERGENCY HEAT RELAY IS REQUIRED SEE OUTDOOR THERMOSTAT INSTRUCTIONS THIS COMPAR...

Страница 8: ...e 5 Use 60 amp class K fuses only for replacement 6 3 speed motor shown Optional 2 speed motor uses HI BLK and LOW BLU or RED 7 Connect R to R Gto G etc see outdoor instruction for details 8 Smaller h...

Страница 9: ...listed as follows along with their functional control 1 R is used to connect the secondary side of the transformer The red wire provides low voltage 24v to the PCB and the thermostat R is fused on th...

Страница 10: ...fan off delay which begins timing when the Y is de energized 5 O is used as a junction for a heat pump reversing valve circuit Fig 7 HK61GA003 Printed Circuit Board A97026 3 6 9 12 2 5 8 11 1 4 7 10 L...

Страница 11: ...be turned on without the fan being turned on at the same time This is a fan interlock system 2 W3 When a signal is sent to W3 2 control signals are sent out to the sequencers a 24 v dc signal to seque...

Страница 12: ...FUSE MAX FAN TDB YEL LS 5 HTR5 BLK BLK 10 9 YEL FU5 FU6 SEQ 3 LS 6 HTR6 BLK BLK 12 11 YEL LS 5 HTR5 BLK BLK 6 5 YEL FU3 FU4 SEQ 2 LS 4 HTR4 BLK BLK 8 7 YEL LS 1 HTR1 BLK BLK BLU MED BLU MED RED LO RED...

Страница 13: ...G RED FR LOW MTR SPD HI MTR SPD FAN COMMON UNUSED LEAD BLK 208 240 VAC COM NO NC F3 F2 L2 F1 O Y R T R A N S F O R M E R A C L I N E T 1 T 2 C O M M O N C O M M O N D U M M Y T 3 L 2 L 1 F 1 F 2 F 3 F...

Страница 14: ...LD POWER WIRING AUX 1 AUX 2 F4 24 VDC RED FR LOW MTR SPD HI MTR SPD FAN COMMON UNUSED LEAD BLK 208 240 VAC NO C HST ORG ORG COM NO NC F3 F2 L2 F1 O Y R T R A N S F O R M E R A C L I N E T 1 T 2 C O M...

Страница 15: ...WIRING FIELD POWER WIRING AUX 1 AUX 2 F4 24 VDC TDR YEL FAN COMMON UNUSED LEAD UNUSED LEAD BLK 208 240 VAC COM NO NC F3 F2 L2 F1 O Y R T R A N S F O R M E R A C L I N E T 1 T 2 C O M M O N C O M M O...

Страница 16: ...NG AUX 1 AUX 2 F4 24 VDC TDR FR ORG ORG RED YEL FAN COMMON UNUSED LEAD LOW MTR SPD HI MTR SPD BLK 208 240 VAC COM NO NC F3 F2 L2 F1 O Y R COM NO NC T R A N S F O R M E R A C L I N E T 1 T 2 C O M M O...

Страница 17: ...MAX AUX2 L1 EAC1 FAN R L G E C O Y W2 INDOOR THERMOSTAT YEL YEL BLK LS 3 HTR3 BLK BLK 6 5 YEL FU1 FU2 FU3 FU4 SEQ 2 LS 4 HTR4 BLK BLK 8 7 YEL LS 1 HTR1 BLK BLK 2 1 YEL SEQ 1 LS 2 HTR2 BLK BLK 4 3 SEQ...

Страница 18: ...the PCB transformer and the fan Make sure the plug is connected properly 2 Check sequencer number 1 and the plug wiring The yellow wire should be connected to pin number 9 of the plug and the limit s...

Страница 19: ...m temperatures cool sufficiently the switch will automatically reset to its closed position Normal failure mode for this switch is open If a limit switch has been determined to be defective NEVER BYPA...

Страница 20: ...w due to dirty filters blocked registers or undersized duct 2 Check blower motor and wheel for proper operation Excessive current draw of motor will cause internal over load to trip 3 The fan speed ma...

Страница 21: ...ied together by jumpers JW1 and JW2 These jumpers are provided for field staging of electric heater banks through use of thermostats When staging is a requirement installer cuts jumpers and wires in t...

Страница 22: ...ses selected taps to modify its operation to a pre programmed table of airflows Airflows are based on system size or mode of operation and those airflows are modified in response to other inputs such...

Страница 23: ...flow supplied for all operational modes except non heat pump heating modes 10 percent and 10 percent respec tively The adjust selection options are provided to adjust airflow supplied to meet individu...

Страница 24: ...option 24 vdc 0 187 X 0 032 M1 Common connection to blower motor T1 Common connection for transformer RED Common to R screw terminal and SEC2 TABLE 4 CONNECTIONS ON SINGLE BARRIER STRIP MOUNTED CROSS...

Страница 25: ...L RECP 3 RECP 4 ICM BRN YEL RED VIO RED ORN BRN VIO ORN GRY BLU BLK BLK 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 PLUG 2 BLK YEL ORN GRN RED BRN VIO SEE NOTE 3 SEE NOTE 2 HPTB E Y1 Y0 W2 O L R NOTES 1 Us...

Страница 26: ...orted or system is trying to draw more VA than transformer rating allows When fuse blows because of high voltage the system has mixed high and low voltage signals 1 Check transformer and thermostat wi...

Страница 27: ...it board terminals AUX1 and AUX2 See Fig 16 This signal is present when either G or W is present and is active in all heating and cooling modes Because 24 vdc relays may not be readily available to in...

Страница 28: ...2 is fed high voltage AC power through the 5 pin connector See Fig 23 The AC power is then rectified to DC by a diode module After rectification DC signal is electronically communicated and fed in seq...

Страница 29: ...se of thermostats When staging is a requirement remove J2 jumper and wire in thermostats as is the common practice with other fan coils To ensure motor operation if any 1 of the inputs is energized mo...

Страница 30: ...operation to a pre programmed table of airflows Airflows are based on system size or mode of operation and those airflows are modified in response to other inputs such as the need for de humidificati...

Страница 31: ...it installed in all operational modes See Fig 24 C System Type The type of system must be selected 1 AC air conditioner 2 HP COMFORT provides lower airflow than air condi tioner selection approximatel...

Страница 32: ...Check low voltage fuse shown in Fig 24 If fuse is blown replace it The transformer cannot supply power to board with fuse blown or loose If fuse blows when unit has power applied to it the system most...

Страница 33: ...WHT PLUG 3 230V 208V Com YEL BLK BLK YEL ICM RECP 4 RECP 3 GRY 1 BRN 12 11 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1 G R N Y E L B L K W H T RED VIO V I O R E D B R N O R N BRN PLUG 1 G R Y 16 15 14 13 12 11 10...

Страница 34: ...continues to run remove all thermostat wires If motor stops check thermostat wiring to thermostat or outdoor unit for shorts or miswire XV CONDENSED VERSION OF TROUBLESHOOTING FK4C AND FV4A MOTOR AND...

Страница 35: ...heat pump systems to adjust to changing load conditions by maintaining a preset superheat temperature at outlet of evaporator coil The volume of refrigerant metered through valve seat is dependent up...

Страница 36: ...place seal ring on retainer 8 Reconnect refrigerant tube to piston body 9 Pressurize tubing and coil then leak check 10 Evacuate tubing and coil as necessary CAUTION Use a backup wrench and do not ove...

Страница 37: ...id and vapor refrigerant tubes and conden sate drain tube Install new liquid line filter drier 20 Evacuate tube set and indoor coil to 500 microns back seat open liquid and vapor service valves 21 Tur...

Страница 38: ...tube from original coil and install it in same position on new coil See Fig 31 12 Place coil assembly in plastic condensate pan and secure using 4 screws through delta plate See Fig 31 13 Horizontal...

Страница 39: ...llow filter to dry No oiling or coating of filter is required New filters are available from your local distributor Place filter in slot with cross mesh binding up or facing cooling coil and replace f...

Страница 40: ...rmer A 40 VA transformer supplies 24 v power for control circuit Check for 208 230v on primary side of transformer If present check for 24v on secondary side NOTE Transformer is fused Do not short cir...

Страница 41: ...LK BLK HTR LS YEL VIO BLK BLK RED BLU TRANS DISCONNECT SEE RATING PLATE FOR VOLTS HZ FIELD POWER SUPPLY CHASSIS GROUND RED VIO ORN BRN BRN CHASSIS GROUND RED ORN T A P2 B BRN BRN 5 6 SEQ CHASSIS GROUN...

Страница 42: ...be a trap in condensate line Trap must be at least 3 in deep not higher than the bottom of unit condensate drain opening and pitched downward to an open drain or sump CAUTION Do not use caustic househ...

Страница 43: ...SFORMER PIGTAILS BLUE 208V RED 230V INSULATE UNUSED LEAD 2 FAN MOTOR PIGTAILS RED LOW BLACK HIGH INSULATE UNUSED LEAD 3 FAN MOTOR THERMALLY PROTECTED 4 SUITABLE FOR USE WITH COPPER OR COPPER CLAD ALUM...

Страница 44: ...ction of this manual C Transformer A 60 VA transformer supplies 24 v power for control circuit Check for 208 230 v on primary side of transformer If present check for 24 v on secondary side Replace tr...

Страница 45: ...every 5 years if motor is used on intermittent operation thermostat FAN switch at AUTO position or every 2 years if motor is in continuous operation thermostat FAN switch at ON position Remove motor...

Страница 46: ...ump signaling control board that heat pump is in defrost g W2T terminal provides input from thermostat signaling for supplemental or emergency heat h W3 terminal provides input from outdoor thermostat...

Страница 47: ...ycle down indoor fan remains on 60 sec to recover heat stored in indoor coil C Defrost The Smart Heat PCB stages the correct amount of supplemental heat during defrost If too much heat is added system...

Страница 48: ...gh speed through terminals F1 and HI The LED indicator on control signals 5 flashes indicating cooling operation The call for cooling signals can be confirmed by placing voltmeter leads across low vol...

Страница 49: ...s sequencer relay terminal 4 of sequencer relay 1 and terminal 4 of limit switch 3 The reading should be 208 230v and heater should be energized If 208 230v is not observed at terminals specified chec...

Страница 50: ...EFERENCE GUIDE FOR INSTALLERS AND TECHNICIANS Puron R 410A refrigerant operates at 50 70 percent higher pressures than R 22 Be sure that servicing equipment and replacement components are designed to...

Страница 51: ...AT E W2 O G Y C R LVTB Yo W3 W2T W2D O G Y C R YEL BLK VIO BRN 7 8 9 6 5 4 1 2 3 YEL YEL YEL SEQ 3 HTR3 3 SEQ1 8 7 4 SEQ2 6 5 SEE NOTE 1 SEE NOTES 2 7 AND 8 YEL COM CAP BRN FM BRN GRN YEL GND BLK HI B...

Страница 52: ...video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays...

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