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a. LED flashes a fault code 4 times. Record this fault code for further troubleshooting.

b. Inducer motor starts and continues to run the entire component test.

c. Hot surface ignitor is energized for 15 sec, then de-energized.

d. Main blower operates at cooling speed for 10 sec, then turns off.

e. Main blower operates at heating speed for 10 sec, then turns off.

f. Inducer motor stops.

Items a through e above will assist in furnace troubleshooting since all components are functionally operated except the gas valve. This
procedure is also referred to as "Component Test."

3. Operate furnace through 1 heat cycle to test for proper operation and check LED status.

4. If furnace is operating properly and LED indicates proper operation, replace control access door.

5. Component Test can also be initiated by performing the following:

a. Remove control access door.

b. Remove blower access door.

c. Manually close blower access door switch.

WARNING: Blower access door switch opens 115-v power to control center. No component operation can occur.

Caution must be taken when manually closing this switch for service purposes. Failure to follow this warning could result
in personal injury or death.

d. BRIEFLY short (jumper) TEST, 1/4-in. quick-connect terminal on control center (adjacent to LED diagnostic light), and Com terminal

on thermostat connection block. (See Fig. 11.)

NOTE:

If TEST to Com terminals are jumpered longer than 2 sec, LED will flash rapidly, and retrieval request will be ignored.

e. Component Test will function as described in item 2 above.

f. Check LED status.

g. If LED status indicates proper operation, release blower access door switch, replace blower access door, and replace control access door.

E.

Troubleshooting

Refer to the service label. (See Fig. 13.) Pages 12 and 13 contain a troubleshooting guide. This guide can be a useful tool in isolating furnace
operation problems. Beginning with the word "Start," answer each question and follow the appropriate arrow to the next item.

The guide will help to identify the problem or failed component. After replacing any component, verify correct operation sequence.

Fig. 10—Heating and Cooling Application Wiring Diagram

A95241

115-VOLT FIELD-

SUPPLIED

FUSED

DISCONNECT   

AUXILIARY
J-BOX   

CONTROL

BOX

24-VOLT

TERMINAL

BLOCK  

THREE-WIRE

HEATING-

ONLY

FIVE

WIRE

   

NOTE 1

NOTE 2

FIELD-SUPPLIED
FUSED DISCONNECT

CONDENSING
UNIT   

TWO
WIRE
   

FURNACE

R

G

C

W

C

R

G

Y

GND

GND   

FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING   

208/230- OR
460-VOLT
THREE
PHASE   

208/230-
VOLT
SINGLE
PHASE   

WHT   

BLK   

WHT   

BLK   

NOTES:

Connect Y-terminal as shown for proper operation.
Some thermostats require a "C" terminal connection as shown.
If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.

W

Y

GND

THERMOSTAT
TERMINALS  

1.
2.
3.

—8—

Содержание GB1AAV

Страница 1: ...en working on heating equipment observe precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In...

Страница 2: ...ouch ungrounded objects recharge your body with static electricity firmly touch furnace again before touching control or wires 5 Use this procedure for installed and uninstalled ungrounded furnaces 6...

Страница 3: ...th sides of the furnace d Slide filter s out e Replace filter if torn or disposable type If furnace is equipped with permanent washable filters Clean filters with tap water Spray water through filter...

Страница 4: ...6 Model GB1AAV Upflow A92063 C OM 24V HUM G R Y W DRAFT SAFEGUARD SWITCH FLUE COLLECTOR BOX MOUNTING SCREWS RELIEF BOX CONTROL BOARD FILTER RETAINER WASHABLE FILTER Fig 7 Model GB3AAV Downflow A92064...

Страница 5: ...on blower wheel blades The blower wheel should not be dropped or bent as balance will be affected 14 Reinstall blower wheel by reversing items 12 a through c Be sure wheel is positioned for proper rot...

Страница 6: ...h heat exchanger cell 1 Attach variable speed reversible drill to end of steel spring cable end opposite brush 2 Insert brush end of cable into upper opening of cell and slowly rotate with drill DO NO...

Страница 7: ...d for proper operation of the control board and flame sensing electrode The 24 v circuit contains an automotive type 3 amp fuse located on the control board See Fig 11 Any direct shorts of the 24 v wi...

Страница 8: ...on thermostat connection block See Fig 11 NOTE If TEST to Com terminals are jumpered longer than 2 sec LED will flash rapidly and retrieval request will be ignored e Component Test will function as de...

Страница 9: ...IGHT HARNESS CONNECTOR 24 V TRANSFORMER SEC 2 SPARE 1 SPARE 2 EAC 1 EAC ELECTRONIC AIR CLEANER TERMINALS 115 VAC 1 5 AMP MAX EAC 2 115 VAC L2 NEUTRAL CONNECTION 24 V THERMOSTAT TERMINALS BLOWER SPEED...

Страница 10: ...MPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIEL...

Страница 11: ...lay 33 LIMIT OR FLAME ROLL OUT SWITCH IS OPEN If open longer than three minutes code changes to 13 Check for Defective blower motor or start capacitor Dirty filter or restricted duct system Loose blow...

Страница 12: ...tatus code The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes Once status code is determined the cont...

Страница 13: ...ault is cleared Check for Stuck open gas valve solenoid or leak Defective control board 23 PRESSURE SWITCH WILL NOT OPEN Check for Disconnected or obstructed pressure tubing Defective pressure switch...

Страница 14: ...t theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in o...

Страница 15: ...15...

Страница 16: ...1996 CAC BDP P O Box 70 Indianapolis IN 46206 sggb1a09 16 Book Tab 1 6a 4 8a Catalog No 92 33GB 1A23...

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