background image

j. Remove natural gas orifices from manifold and place

them in the bag supplied marked "Natural Gas Orifices."
Manufactured (mobile) home installations are required to
have these materials located with furnace for future
conversion.

k. Install main burner orifices. Do not use Teflon tape.

Finger-tighten orifices at least 1 full turn to prevent
cross-threading, then tighten with wrench. There are
enough orifices in each kit for the largest furnace.
Orifices of other sizes must be field supplied and are
available through your local distributor.

l. Reinstall manifold, orifices, and gas valve assembly in

burner box. Ensure manifold seal is installed properly
and burners fit over orifices. (See Fig. 32.)

m. Reconnect wires to gas valve. Refer to furnace wiring

schematic or as labeled earlier for proper wire location.

n. Reinstall burner enclosure pressure tube to gas valve

burner enclosure reference pressure tap. (See Fig. 31.)

o. Reinstall gas supply pipe to gas valve using backup

wrench to prevent rotation and improper orientation.

NOTE:

Use propane-gas-resistant pipe dope to prevent gas leaks.

DO NOT use Teflon tape.

WARNING:

Gas valve knob or switch MUST be facing

forward or tilted upward. Failure to follow this warning
could result in property damage, personal injury, or death.

NOTE:

DO NOT reinstall burner enclosure front at this time.

4. Check Inlet Gas Pressure

NOTE:

For propane applications, inlet gas pressure must be

regulated between 11.0-in. wc and 13.6-in. wc.

a. Be sure main gas and electric supplies to furnace are off.

b. Remove 1/8-in. pipe plug from inlet pressure tap on gas

valve. (See Fig. 31.)

c. Attach manometer to inlet pressure tap on gas valve.

(See Fig. 36.)

d. Turn on furnace power supply.

e. Turn gas supply manual shutoff valve to ON position.

f. Turn furnace gas valve control knob or switch to ON

position.

CAUTION:

DO NOT operate furnace more than 1

minute to check inlet gas pressure as conversion is not
complete at this time.

g. Jumper R and W thermostat connections to call for heat.

h. When main burners have ignited, confirm proper inlet

gas pressure is between 11.0-in. wc and 13.6-in. wc for
propane applications.

i. Remove jumper across R and W thermostat connections

to terminate call for heat.

j. Turn furnace gas valve control knob or switch to OFF

position.

k. Turn gas supply manual shutoff valve to OFF position.

Fig. 35—Conversion Kit Rating Plate

A99049e

MANUFACTURED

(MOBILE)

OR

MODULAR

HOME

RATING

PLATE

FUEL USED: PROPANE GAS

INLET PRESSURE (min - max): 11.0 - 13.6 in. WC

ALTITUDE

OF

INSTALLATION

(FT.

ABOVE

SEA

LEVEL)

U.S.A.

*

0 - 2000

3001-4000

55

55

55

55

1.30mm

1.30mm

1.30mm

1.30mm

1.30mm

10.0

10.0

10.0

10.0

10.0

10.0

10.0

10.0

10.0

FUEL USED: NATURAL GAS

INLET PRESSURE (min - max): 4.5 - 13.6 in. wc

324998-101

REV.

A

(LIT)

Orifice

No.

Manifold

Pressure

2001-3000 *

4001-5000 5001-6000 6001-7000 7001-8000 8001-9000 9001-10000

This appliance is for Manufactured (Mobile) or Modular home applications only. Refer to installation instructions for gas conversion
procedures. Use parts supplied by manufacturer and installed by qualified personnel. See main rating plate for appliance model number
and input rating.
NOTE: Furnace gas input rate on rating plate is for installations up to 2000 ft above sea level. In U.S.A. the input rating for altitudes
above 2000 ft must be derated by 2% for each 1000 ft above sea level. In Canada the input rating must be derated by 5% for altitudes
of 2000 ft to 4500 ft above sea level.

Furnace supplied with 45 orifices. Adjust input rate using local natural gas heat content and application altitude to determine proper
orifice size. See installation instructions.

*  For Canadian Installations from 2000 to 4500 ft use U.S.A. Column 2001 to 3000 ft.

Fig. 36—Adjusting Manifold Pressure Using Manometer

A99018

7
6
5
4
3
2
1
0
1
2
3
4
5
6
7

BURNER ENCLOSURE
(REMOVE COVER WHEN 
CHECKING PRESSURE)

GAS VALVE

PRESSURE
SWITCH

MANOMETER

—31—

Содержание 351DAS

Страница 1: ...all repair or service heating equipment Untrained personnel can perform basic maintenance functions such as clean ing and replacing air filters All other operations must be per formed by trained servi...

Страница 2: ...9 7 8 11 16 24 3 16 INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOSTAT ENTRY 2 IN VENT CONN 30 1 2 OUTLET FLANGE AS SHIPPED REMOVE IN FIELD...

Страница 3: ...EARANCE TO COMBUSTIBLE CONSTRUCTION Mimimum front clearance for service 30 inches 762mm For installation on combustible floors only when installed on special base No KGASB0201ALL Coil Assembly Part No...

Страница 4: ...ome Construction and Safety Standard Title 24 CFR Part 3280 or when such standard is not applicable the ANSI A225 1 Standard for Manufactured Home Installation Manufactured Home Sites Communities and...

Страница 5: ...base part number Secure floor base to structure and attach furnace to floor base RECOMMENDED METHODS OF SECURING FOR TYPI CAL INSTALLATION SEE FIG 3 ALL MOUNTING HARDWARE IS FIELD SUPPLIED 1 Secure co...

Страница 6: ...Connect collector box upper pressure tube to condensate trap c Clamp tube to prevent any condensate leakage 2 Refer to Condensate Drain section for recommendations and procedures for installing field...

Страница 7: ...X TO TRAP RELIEF PORT 5 8 OD COLLECTOR BOX DRAIN CONNECTION 1 2 IN PVC OR CPVC SCREW HOLES FOR DOWNFLOW OPTIONAL 1 4 2 7 8 1 8 7 WIRE TIE GUIDES WHEN USED 1 2 1 3 4 1 3 4 FRONT VIEW SIDE VIEW FURNACE...

Страница 8: ...n or ventilation air This furnace must be installed so electrical components are protected from water Locate furnace as close to center of air distribution system as possible Locate furnace so combust...

Страница 9: ...manufacturer Part No KGASB0201ALL is used Accessory floor base is not required when this furnace is installed on manufacturer s Coil Assembly Part No CD5 or CK5 or Coil Box Part No KCAKC is used 1 Det...

Страница 10: ...Downflow Applications on Combustible Flooring Using KGASB Subbase Furnace with or without CD5 or CK5 Coil Assembly or KCAKC Coil Box 18 5 8 19 20 1 4 20 3 8 Downflow Applications on Combustible Floori...

Страница 11: ...all gas piping with appropriate straps hangers etc Use a minimum of 1 hanger every 6 ft Joint compound pipe dope should be applied sparingly and only to male threads of joints Pipe dope must be resist...

Страница 12: ...wing typical field 115 v and 24 v wiring Check all factory and field electrical connections for tightness WARNING Blower access panel door switch opens 115 v power to control center No component opera...

Страница 13: ...th 24v 0 5 amp maximum after inducer motor prepurge period NOTE A field supplied 115 v controlled relay connected to EAC terminals may be added if humidifier operation is desired during blower operati...

Страница 14: ...PL5 2 CIRCUIT HSI PCB CONNECTOR PRS PRESSURE SWITCH SPST N O SW1 2 BLOWER OFF DELAY TEST TWIN COMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTOR...

Страница 15: ...C NGPIC II COMBUSTION AIR AND VENT PIPING A General Combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Mate...

Страница 16: ...d watertight Pipes must also terminate exactly as shown in Fig 22 23 24 25 or 26 Failure to follow this warning could result in property damage personal injury or death NOTE The minimum combustion air...

Страница 17: ...ric 2 38 33 21 16 15 6 2 1 2 70 70 68 67 66 64 7001 to 8000 036080 048080 060080 2 Pipe or 2 In Concentric 2 36 31 19 14 12 NA 2 1 2 66 65 63 62 60 59 8001 to 9000 036080 048080 060080 2 Pipe or 2 In...

Страница 18: ...ould be routed to open condensate drain for furnace and A C if used and should be trapped See Fig 21 c Insert perforated disk assembly factory supplied in loose parts bag in intake housing where combu...

Страница 19: ...nations may be extended beyond area shown in Fig 25 or 26 in outside ambient by insulating pipes as indicated in Table 8 1 Determine combustion air and vent pipe diameters as stated above using total...

Страница 20: ...ION AIR COUPLING ROOF VENT BRACKET VERTICAL SEPARATION BETWEEN COMBUSTION AIR AND VENT 8 3 4 FOR 3 KIT 6 3 4 FOR 2 KIT MAINTAIN 12 IN MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL MAXIMUM OF...

Страница 21: ...heat tape between sides of condensate trap back See Fig 28 3 Use wire ties to secure heat tape in place Wire ties can be positioned in notches of condensate trap sides See Fig 28 4 Wrap field drain p...

Страница 22: ...ower speed heating speed to cooling speed When thermostat cooling call is satisfied R Y opens and blower operates an additional 90 sec at cooling speed before reverting back to continuous operation he...

Страница 23: ...ve NOTE Be sure to record the status code which is flashed 4 times at start of component test for further troubleshooting 6 After component test is completed and furnace is operating properly release...

Страница 24: ...Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A and Canada U S A 775 43 3 8 42 3 2 42 3 3 42 3 4 42 3 5 Altitudes 800 43 3 5 43 3 7 43 3 8 42 3 2 42 3 3 2...

Страница 25: ...No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 700 43 3 6 43 3 7 42 3 2 42 3 3 42 3 4 725 43 3 4 43 3 5 43 3 6 43 3 7 43 3 8 750 44 3 6 44 3 7 43 3 4 43 3 5...

Страница 26: ...L GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 600 43 3 8 42...

Страница 27: ...ualifi e est responsable d installer correctement cette fournaise confor ment ces instructions L installation n est ni correcte ni compl te tant que le fonctionnement de l appareil converti n a pas t...

Страница 28: ...horized factory parts distributor j Remove natural gas orifices from manifold and place them in the bag supplied marked Natural Gas Orifices Manufactured mobile home installations are required to have...

Страница 29: ...nclosure front and verify adjusted gas input rate using method outlined in item 5 f Look through sight glass in burner enclosure and check burner flame Burner flame should be clear blue almost transpa...

Страница 30: ...ill an orifice A burr free and squarely aligned orifice hole is essential for proper flame characteristics 3 Change orifice if required or proceed to Item 4 a Turn off gas and electrical supplies to f...

Страница 31: ...operate furnace more than 1 minute to check inlet gas pressure as conversion is not complete at this time g Jumper R and W thermostat connections to call for heat h When main burners have ignited conf...

Страница 32: ...ay result in condensing or overheating the heat ex changers Determine and adjust air temperature rise as follows 1 Place thermometers in return and supply ducts as close to furnace as possible Be sure...

Страница 33: ...r to furnace 6 Reconnect inducer motor leads reinstall main furnace door and turn on 115 v power supply CHECKLIST 1 Put away tools and instruments Clean up debris 2 Verify manual reset switch has cont...

Страница 34: ...Sloped To Furnace Pipe Insulation ________ Over Ceilings ________ Low Ambient Exposed Pipes Condensate Drain ________ Unit Level or Pitched Forward ________ Internal Tubing Connections Free of Kinks...

Страница 35: ...35...

Страница 36: ...video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays d...

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