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4. Deburr inside and outside of pipe.

5. Chamfer outside edge of pipe for better distribution of

primer and cement.

6. Clean and dry all surfaces to be joined.

7. Check dry fit of pipe and mark insertion depth on pipe.

NOTE:

It is recommended that all pipes be cut, prepared, and

preassembled before permanently cementing any joint.

8. After pipes have been cut and preassembled, apply gener-

ous layer of cement primer to pipe fitting socket and end of
pipe to insertion mark. Quickly apply approved cement to
end of pipe and fitting socket (over primer). Apply cement
in a light, uniform coat on inside of socket to prevent
buildup of excess cement. Apply second coat.

9. While cement is still wet, twist pipe into socket with 1/4

turn. Be sure pipe is fully inserted into fitting socket.

10. Wipe excess cement from joint. A continuous bead of

cement will be visible around perimeter of a properly made
joint.

11. Handle pipe joints carefully until cement sets.

12. Support combustion-air and vent piping a minimum of

every 5 ft (3 ft for SDR-21 or -26 PVC) using perforated
metal hanging strap.

13. Slope combustion-air and vent pipes toward furnace a

minimum of 1/4 in. per linear ft with no sags between
hangers.

14. Use appropriate methods to seal openings where vent and

combustion-air pipes pass through roof or side wall.

III.

CONCENTRIC VENT AND COMBUSTION-AIR

TERMINATION KIT INSTALLATION

NOTE:

If these instructions differ from those packaged with

termination kit, follow kit instructions.

Combustion-air and vent pipes must terminate outside structure. A
factory accessory termination kit must be installed in 1 of the
installations shown in Fig. 22, 23, 24, 25, or 26. Four termination
kits are available.

1. The 2-in. termination bracket kit is for 1-1/2 in., and 2-in.

diameter 2-pipe termination systems.

2. The 3-in. termination bracket kit is for 2-1/2 in. diameter

2-pipe termination systems.

3. The 2-in. concentric vent/air termination kit is for 1-1/2 in.,

2-in., and 2-1/2 in. diameter pipe systems when single
penetration of wall or roof is desired.

4. The 3-in. concentric vent/air termination kit is for 2-1/2 in.,

diameter pipe systems when single penetration of wall or
roof is desired.

NOTE:

Shaded parts in Fig. 22, 23, 24, 25, and 26 are considered

to be termination. These components should NOT be counted
when determining pipe diameter. Roof termination is preferred
since it is less susceptible to damage, has reduced chances to take
in contaminants, and has less visible vent vapors. (See Fig. 22 or
23.) Sidewall termination may require sealing or shielding of
building surfaces with a corrosive resistance material due to
corrosive combustion products of vent system.

A.

Extended Exposed Sidewall Pipes

Sidewall combustion-air and vent pipe terminations may be
extended beyond area shown in Fig. 25 or 26 in outside ambient by
insulating pipes as indicated in Table 8.

1. Determine combustion-air and vent pipe diameters, as

stated above, using total pipe length and number of elbows.

2. Using winter design temperature (used in load calculations),

find appropriate temperature for your application and fur-
nace model.

3. Determine required insulation thickness for exposed pipe

lengths.

NOTE:

Pipe length (ft) specified for maximum pipe lengths

located in unconditioned spaces cannot exceed total allowable pipe
length as specified in Table 7.

B.

Two-Pipe Termination Kit

1. Determine location for termination.

Consideration of the following should be made when
determining an appropriate location for termination kit.

a. Comply with all clearance requirements as stated in

Table 6.

b. Termination kit should be positioned where vent vapors

will not damage plants/shrubs or air conditioning equip-
ment.

c. Termination kit should be positioned so that it will not be

affected by wind eddy (such as inside building corners)
or allow recirculation of flue gases, airborne leaves, or
light snow.

d. Termination kit should be positioned where it will not be

damaged by or subjected to foreign objects, such as
stones, balls, etc.

e. Termination kit should be positioned where vent vapors

are not objectionable.

2. Cut 2 holes, 1 for each pipe, of appropriate size for pipe size

being used.

3. Loosely install elbow in bracket and place assembly on

combustion-air pipe.

Roof terminations—Loosely install pipe coupling on prop-
erly cut vent pipe. Coupling must be positioned so bracket
will mount as shown in Fig. 22.

For applications using combustion-air pipe option, indi-
cated by dashed lines in Fig. 22, install 90° street elbow into
90° elbow, making U-fitting. A 180° U-fitting may be used.

Sidewall terminations—Install bracket as shown in Fig. 25
or 26.

For applications using vent pipe option indicated by dashed
lines in Fig. 25, rotate vent elbow 90° from position shown
in Fig. 25.

4. Disassemble loose pipe fittings. Clean and cement using

same procedures as used for system piping.

5. Check required dimensions as shown in Fig. 22, 25, or 26.

C.

Concentric Vent/Air Termination Kit

1. Determine location for termination.

Consideration of the following should be made when
determining an appropriate location for termination kit.

a. Comply with all clearance requirements as stated in

Table 6.

b. Termination kit should be positioned where vent vapors

will not damage plants/shrubs or air conditioning equip-
ment.

c. Termination kit should be positioned so it will not be

affected by wind eddy (such as inside building corners)
or that may allow recirculation of flue gases, airborne
leaves, or light snow.

d. Termination kit should be positioned where it will not be

damaged by or subjected to foreign objects, such as
stones, balls, etc.

e. Termination kit should be positioned where vent vapors

are not objectionable.

—19—

Содержание 351DAS

Страница 1: ...all repair or service heating equipment Untrained personnel can perform basic maintenance functions such as clean ing and replacing air filters All other operations must be per formed by trained servi...

Страница 2: ...9 7 8 11 16 24 3 16 INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOSTAT ENTRY 2 IN VENT CONN 30 1 2 OUTLET FLANGE AS SHIPPED REMOVE IN FIELD...

Страница 3: ...EARANCE TO COMBUSTIBLE CONSTRUCTION Mimimum front clearance for service 30 inches 762mm For installation on combustible floors only when installed on special base No KGASB0201ALL Coil Assembly Part No...

Страница 4: ...ome Construction and Safety Standard Title 24 CFR Part 3280 or when such standard is not applicable the ANSI A225 1 Standard for Manufactured Home Installation Manufactured Home Sites Communities and...

Страница 5: ...base part number Secure floor base to structure and attach furnace to floor base RECOMMENDED METHODS OF SECURING FOR TYPI CAL INSTALLATION SEE FIG 3 ALL MOUNTING HARDWARE IS FIELD SUPPLIED 1 Secure co...

Страница 6: ...Connect collector box upper pressure tube to condensate trap c Clamp tube to prevent any condensate leakage 2 Refer to Condensate Drain section for recommendations and procedures for installing field...

Страница 7: ...X TO TRAP RELIEF PORT 5 8 OD COLLECTOR BOX DRAIN CONNECTION 1 2 IN PVC OR CPVC SCREW HOLES FOR DOWNFLOW OPTIONAL 1 4 2 7 8 1 8 7 WIRE TIE GUIDES WHEN USED 1 2 1 3 4 1 3 4 FRONT VIEW SIDE VIEW FURNACE...

Страница 8: ...n or ventilation air This furnace must be installed so electrical components are protected from water Locate furnace as close to center of air distribution system as possible Locate furnace so combust...

Страница 9: ...manufacturer Part No KGASB0201ALL is used Accessory floor base is not required when this furnace is installed on manufacturer s Coil Assembly Part No CD5 or CK5 or Coil Box Part No KCAKC is used 1 Det...

Страница 10: ...Downflow Applications on Combustible Flooring Using KGASB Subbase Furnace with or without CD5 or CK5 Coil Assembly or KCAKC Coil Box 18 5 8 19 20 1 4 20 3 8 Downflow Applications on Combustible Floori...

Страница 11: ...all gas piping with appropriate straps hangers etc Use a minimum of 1 hanger every 6 ft Joint compound pipe dope should be applied sparingly and only to male threads of joints Pipe dope must be resist...

Страница 12: ...wing typical field 115 v and 24 v wiring Check all factory and field electrical connections for tightness WARNING Blower access panel door switch opens 115 v power to control center No component opera...

Страница 13: ...th 24v 0 5 amp maximum after inducer motor prepurge period NOTE A field supplied 115 v controlled relay connected to EAC terminals may be added if humidifier operation is desired during blower operati...

Страница 14: ...PL5 2 CIRCUIT HSI PCB CONNECTOR PRS PRESSURE SWITCH SPST N O SW1 2 BLOWER OFF DELAY TEST TWIN COMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTOR...

Страница 15: ...C NGPIC II COMBUSTION AIR AND VENT PIPING A General Combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Mate...

Страница 16: ...d watertight Pipes must also terminate exactly as shown in Fig 22 23 24 25 or 26 Failure to follow this warning could result in property damage personal injury or death NOTE The minimum combustion air...

Страница 17: ...ric 2 38 33 21 16 15 6 2 1 2 70 70 68 67 66 64 7001 to 8000 036080 048080 060080 2 Pipe or 2 In Concentric 2 36 31 19 14 12 NA 2 1 2 66 65 63 62 60 59 8001 to 9000 036080 048080 060080 2 Pipe or 2 In...

Страница 18: ...ould be routed to open condensate drain for furnace and A C if used and should be trapped See Fig 21 c Insert perforated disk assembly factory supplied in loose parts bag in intake housing where combu...

Страница 19: ...nations may be extended beyond area shown in Fig 25 or 26 in outside ambient by insulating pipes as indicated in Table 8 1 Determine combustion air and vent pipe diameters as stated above using total...

Страница 20: ...ION AIR COUPLING ROOF VENT BRACKET VERTICAL SEPARATION BETWEEN COMBUSTION AIR AND VENT 8 3 4 FOR 3 KIT 6 3 4 FOR 2 KIT MAINTAIN 12 IN MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL MAXIMUM OF...

Страница 21: ...heat tape between sides of condensate trap back See Fig 28 3 Use wire ties to secure heat tape in place Wire ties can be positioned in notches of condensate trap sides See Fig 28 4 Wrap field drain p...

Страница 22: ...ower speed heating speed to cooling speed When thermostat cooling call is satisfied R Y opens and blower operates an additional 90 sec at cooling speed before reverting back to continuous operation he...

Страница 23: ...ve NOTE Be sure to record the status code which is flashed 4 times at start of component test for further troubleshooting 6 After component test is completed and furnace is operating properly release...

Страница 24: ...Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A and Canada U S A 775 43 3 8 42 3 2 42 3 3 42 3 4 42 3 5 Altitudes 800 43 3 5 43 3 7 43 3 8 42 3 2 42 3 3 2...

Страница 25: ...No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 700 43 3 6 43 3 7 42 3 2 42 3 3 42 3 4 725 43 3 4 43 3 5 43 3 6 43 3 7 43 3 8 750 44 3 6 44 3 7 43 3 4 43 3 5...

Страница 26: ...L GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 600 43 3 8 42...

Страница 27: ...ualifi e est responsable d installer correctement cette fournaise confor ment ces instructions L installation n est ni correcte ni compl te tant que le fonctionnement de l appareil converti n a pas t...

Страница 28: ...horized factory parts distributor j Remove natural gas orifices from manifold and place them in the bag supplied marked Natural Gas Orifices Manufactured mobile home installations are required to have...

Страница 29: ...nclosure front and verify adjusted gas input rate using method outlined in item 5 f Look through sight glass in burner enclosure and check burner flame Burner flame should be clear blue almost transpa...

Страница 30: ...ill an orifice A burr free and squarely aligned orifice hole is essential for proper flame characteristics 3 Change orifice if required or proceed to Item 4 a Turn off gas and electrical supplies to f...

Страница 31: ...operate furnace more than 1 minute to check inlet gas pressure as conversion is not complete at this time g Jumper R and W thermostat connections to call for heat h When main burners have ignited conf...

Страница 32: ...ay result in condensing or overheating the heat ex changers Determine and adjust air temperature rise as follows 1 Place thermometers in return and supply ducts as close to furnace as possible Be sure...

Страница 33: ...r to furnace 6 Reconnect inducer motor leads reinstall main furnace door and turn on 115 v power supply CHECKLIST 1 Put away tools and instruments Clean up debris 2 Verify manual reset switch has cont...

Страница 34: ...Sloped To Furnace Pipe Insulation ________ Over Ceilings ________ Low Ambient Exposed Pipes Condensate Drain ________ Unit Level or Pitched Forward ________ Internal Tubing Connections Free of Kinks...

Страница 35: ...35...

Страница 36: ...video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays d...

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