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NOTE:

Furnace combustion-air and vent pipe connections are

sized for 2-in. pipe. Any pipe size change should be made outside
furnace casing in vertical pipe. (See Fig. 18.) This allows proper
drainage of vent condensate.

Combustion-air and vent pipes must terminate together in same
atmosphere pressure zone, either through roof or sidewall (roof
termination preferred), using accessory termination kit. See Table
6 for required clearances.

Furnace combustion-air and vent pipe connections must be at-
tached as shown in Fig. 19. Combustion-air intake plug fitting and
inducer housing alternate vent cap may need to be relocated in
some applications.

NOTE:

Slope combustion-air and vent pipes a minimum of 1/4

in. per linear ft with no sags between hangers.

CAUTION:

When combustion-air pipe is installed

above a suspended ceiling, pipe must be insulated with
3/8-in. thick Armaflex-type insulation. Combustion-air
pipe should also be insulated when it passes through
warm, humid space.

CAUTION:

When vent pipe is exposed to temperatures

below freezing, such as when it passes through an
unheated space or when a chimney is used as a raceway,
pipe must be insulated as shown in Table 8 with
Armaflex-type insulation.

CAUTION:

Combustion air must not be taken from

inside structure because inside air is frequently contami-
nated by halogens, which include fluorides, chlorides,
bromides, and iodides. These elements are found in
aerosols, detergents, bleaches, cleaning solvents, salts, air
fresheners, adhesives, paint, and other household prod-
ucts. Locate combustion-air inlet as far as possible from
swimming pool and swimming pool pump house.
Excessive exposure to contaminated combustion air will
result in safety and performance related problems.

WARNING:

Solvent cements are combustible. Keep

away from heat, sparks, and open flame. Use only in
well-ventilated areas. Avoid breathing in vapor or allow-
ing contact with skin or eyes. Failure to follow this
warning could result in fire, property damage, personal
injury, or death.

WARNING:

All combustion-air and vent pipes must be

airtight and watertight. Pipes must also terminate exactly
as shown in Fig. 22, 23, 24, 25, or 26. Failure to follow
this warning could result in property damage, personal
injury, or death.

NOTE:

The minimum combustion-air and vent pipe length (each)

for these furnaces is 5 ft. Short pipe lengths (5-8 ft) may discharge
water droplets. These droplets may be undesirable, and a 12-in.
minimum offset pipe section is recommended, as shown in Fig. 20,
to reduce excessive droplets from exiting vent pipe outlet.

B.

Combustion-Air and Vent Pipe Diameter

Determine combustion-air and vent pipe diameter.

1. Using Table 7, individually determine the combustion-air

and vent pipe diameters. Pick the larger of these 2 pipe
diameters and use this diameter for both combustion-air and
vent pipes.

Fig. 18—Combustion-Air and Vent Pipe Diameter

Transition Location and Elbow Configuration

A93034

FURNACE

PIPE DIAMETER

TRANSITION IN

VERTICAL SECTION

NOT IN
HORIZONTAL
SECTION

TABLE 6—COMBUSTION-AIR AND VENT PIPE

TERMINATION CLEARANCES

LOCATION

CLEARANCE (FT)

U.S.A.

Canada

Above grade level or above antici-
pated snow depth

1

1†

Dryer vent

3

3

From plumbing vent stack

3

3

From any mechanical fresh air intake

1

6

For furnaces with an input capacity
less than 100,000 Btuh—from any non-
mechanical air supply (windows or
doors which can be opened) or
combustion-air opening

1

1

From service regulator vent, electric
and gas meters, and relief equipment

4*

6‡

Above grade when adjacent to public
walkway

Note 1

Note 2

* Horizontal distance.
† 18 in. above roof surface in Canada.
‡ 36 in. to electric meter in Canada only.
NOTES:
1. When locating combustion-air and vent terminations, consideration must be

given to prevailing winds, location, and other conditions which may cause
recirculation of the appliance’s own flue products or the flue products of
adjacent vents. Recirculation can cause poor combustion, inlet condensate
problems, and accelerated corrosion of heat exchangers.

2. Vent termination can not terminate less than 2 ft horizontal and 7 ft above

public walkway or where condensate vapor or droplets may be a hazard.

Fig. 19—Combustion-Air and Vent Pipe Connections

A99024

AIR

FLOW

DOWNFLOW

COMBUSTION-

AIR

COMBUSTION-

AIR

VENT

VENT

Select 1 vent pipe connection and
1 combustion-air pipe connection.

NOTE:

—16—

Содержание 351DAS

Страница 1: ...all repair or service heating equipment Untrained personnel can perform basic maintenance functions such as clean ing and replacing air filters All other operations must be per formed by trained servi...

Страница 2: ...9 7 8 11 16 24 3 16 INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOSTAT ENTRY 2 IN VENT CONN 30 1 2 OUTLET FLANGE AS SHIPPED REMOVE IN FIELD...

Страница 3: ...EARANCE TO COMBUSTIBLE CONSTRUCTION Mimimum front clearance for service 30 inches 762mm For installation on combustible floors only when installed on special base No KGASB0201ALL Coil Assembly Part No...

Страница 4: ...ome Construction and Safety Standard Title 24 CFR Part 3280 or when such standard is not applicable the ANSI A225 1 Standard for Manufactured Home Installation Manufactured Home Sites Communities and...

Страница 5: ...base part number Secure floor base to structure and attach furnace to floor base RECOMMENDED METHODS OF SECURING FOR TYPI CAL INSTALLATION SEE FIG 3 ALL MOUNTING HARDWARE IS FIELD SUPPLIED 1 Secure co...

Страница 6: ...Connect collector box upper pressure tube to condensate trap c Clamp tube to prevent any condensate leakage 2 Refer to Condensate Drain section for recommendations and procedures for installing field...

Страница 7: ...X TO TRAP RELIEF PORT 5 8 OD COLLECTOR BOX DRAIN CONNECTION 1 2 IN PVC OR CPVC SCREW HOLES FOR DOWNFLOW OPTIONAL 1 4 2 7 8 1 8 7 WIRE TIE GUIDES WHEN USED 1 2 1 3 4 1 3 4 FRONT VIEW SIDE VIEW FURNACE...

Страница 8: ...n or ventilation air This furnace must be installed so electrical components are protected from water Locate furnace as close to center of air distribution system as possible Locate furnace so combust...

Страница 9: ...manufacturer Part No KGASB0201ALL is used Accessory floor base is not required when this furnace is installed on manufacturer s Coil Assembly Part No CD5 or CK5 or Coil Box Part No KCAKC is used 1 Det...

Страница 10: ...Downflow Applications on Combustible Flooring Using KGASB Subbase Furnace with or without CD5 or CK5 Coil Assembly or KCAKC Coil Box 18 5 8 19 20 1 4 20 3 8 Downflow Applications on Combustible Floori...

Страница 11: ...all gas piping with appropriate straps hangers etc Use a minimum of 1 hanger every 6 ft Joint compound pipe dope should be applied sparingly and only to male threads of joints Pipe dope must be resist...

Страница 12: ...wing typical field 115 v and 24 v wiring Check all factory and field electrical connections for tightness WARNING Blower access panel door switch opens 115 v power to control center No component opera...

Страница 13: ...th 24v 0 5 amp maximum after inducer motor prepurge period NOTE A field supplied 115 v controlled relay connected to EAC terminals may be added if humidifier operation is desired during blower operati...

Страница 14: ...PL5 2 CIRCUIT HSI PCB CONNECTOR PRS PRESSURE SWITCH SPST N O SW1 2 BLOWER OFF DELAY TEST TWIN COMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTOR...

Страница 15: ...C NGPIC II COMBUSTION AIR AND VENT PIPING A General Combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Mate...

Страница 16: ...d watertight Pipes must also terminate exactly as shown in Fig 22 23 24 25 or 26 Failure to follow this warning could result in property damage personal injury or death NOTE The minimum combustion air...

Страница 17: ...ric 2 38 33 21 16 15 6 2 1 2 70 70 68 67 66 64 7001 to 8000 036080 048080 060080 2 Pipe or 2 In Concentric 2 36 31 19 14 12 NA 2 1 2 66 65 63 62 60 59 8001 to 9000 036080 048080 060080 2 Pipe or 2 In...

Страница 18: ...ould be routed to open condensate drain for furnace and A C if used and should be trapped See Fig 21 c Insert perforated disk assembly factory supplied in loose parts bag in intake housing where combu...

Страница 19: ...nations may be extended beyond area shown in Fig 25 or 26 in outside ambient by insulating pipes as indicated in Table 8 1 Determine combustion air and vent pipe diameters as stated above using total...

Страница 20: ...ION AIR COUPLING ROOF VENT BRACKET VERTICAL SEPARATION BETWEEN COMBUSTION AIR AND VENT 8 3 4 FOR 3 KIT 6 3 4 FOR 2 KIT MAINTAIN 12 IN MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL MAXIMUM OF...

Страница 21: ...heat tape between sides of condensate trap back See Fig 28 3 Use wire ties to secure heat tape in place Wire ties can be positioned in notches of condensate trap sides See Fig 28 4 Wrap field drain p...

Страница 22: ...ower speed heating speed to cooling speed When thermostat cooling call is satisfied R Y opens and blower operates an additional 90 sec at cooling speed before reverting back to continuous operation he...

Страница 23: ...ve NOTE Be sure to record the status code which is flashed 4 times at start of component test for further troubleshooting 6 After component test is completed and furnace is operating properly release...

Страница 24: ...Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A and Canada U S A 775 43 3 8 42 3 2 42 3 3 42 3 4 42 3 5 Altitudes 800 43 3 5 43 3 7 43 3 8 42 3 2 42 3 3 2...

Страница 25: ...No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 700 43 3 6 43 3 7 42 3 2 42 3 3 42 3 4 725 43 3 4 43 3 5 43 3 6 43 3 7 43 3 8 750 44 3 6 44 3 7 43 3 4 43 3 5...

Страница 26: ...L GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 600 43 3 8 42...

Страница 27: ...ualifi e est responsable d installer correctement cette fournaise confor ment ces instructions L installation n est ni correcte ni compl te tant que le fonctionnement de l appareil converti n a pas t...

Страница 28: ...horized factory parts distributor j Remove natural gas orifices from manifold and place them in the bag supplied marked Natural Gas Orifices Manufactured mobile home installations are required to have...

Страница 29: ...nclosure front and verify adjusted gas input rate using method outlined in item 5 f Look through sight glass in burner enclosure and check burner flame Burner flame should be clear blue almost transpa...

Страница 30: ...ill an orifice A burr free and squarely aligned orifice hole is essential for proper flame characteristics 3 Change orifice if required or proceed to Item 4 a Turn off gas and electrical supplies to f...

Страница 31: ...operate furnace more than 1 minute to check inlet gas pressure as conversion is not complete at this time g Jumper R and W thermostat connections to call for heat h When main burners have ignited conf...

Страница 32: ...ay result in condensing or overheating the heat ex changers Determine and adjust air temperature rise as follows 1 Place thermometers in return and supply ducts as close to furnace as possible Be sure...

Страница 33: ...r to furnace 6 Reconnect inducer motor leads reinstall main furnace door and turn on 115 v power supply CHECKLIST 1 Put away tools and instruments Clean up debris 2 Verify manual reset switch has cont...

Страница 34: ...Sloped To Furnace Pipe Insulation ________ Over Ceilings ________ Low Ambient Exposed Pipes Condensate Drain ________ Unit Level or Pitched Forward ________ Internal Tubing Connections Free of Kinks...

Страница 35: ...35...

Страница 36: ...video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays d...

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