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9

If the indoor temperature is above 80

_

F (26.67

_

C), and the

outdoor temperature is in the favorable range, adjust system charge

by weight based on line length and allow the indoor temperature to
drop to 80

_

F (26.67

_

C) before attempting to check system charge

by subcooling method as described above.
If the indoor temperature is below 70

_

F (21.11

_

C), or the outdoor

temperature is not in the favorable range, adjust charge for line set

length above or below 15ft (4.57 m) only. Charge level should then
be appropriate for the system to achieve rated capacity. The charge

level could then be checked at another time when the both indoor

and outdoor temperatures are in a more favorable range. This
ensures maximum efficiency and reliability.

Step 13 — Pumpdown

If this system requires a Pumpdown for any reason, the procedures
below must be followed:
Because this system has an inverter controlled, compressor, and a

suction pressure transducer conventional procedure cannot be used
to “pump down” and isolate the refrigerant into the outdoor unit.

The wall control has provisions to assist in performing this
function.

1. Connect gages to 180CNV liquid and vapor or suction cap-

illary service ports to monitor operating pressures during

and at completion of the procedure.

2. In the advanced menu of the wall control, go to Refrigerant

Charge > Pumpdown

3. Select mode to pump down in COOL. COOL mode allows

refrigerant to be isolated in outdoor unit. Set desired time

period. Default time period for the procedure is 120 min-
utes.

4. Select Start on wall control to begin the pumpdown process.

Unit will begin running in selected mode after a brief delay.

5. Close the liquid service valve.
6. The unit will run in selected mode with the low pressure

protection set to indicate pumpdown is complete when the

suction pressure drops below 0 psig. Compressor protec-
tions are still active to prevent damage to the compressor or

inverter (high pressure, high current, high torque, scroll
temperature, etc.) .

7. Once system indicates pumpdown complete or failure to

complete shutdown, close vapor service valve.

8. If pumpdown does not complete due to compressor safety

shutdown, a recovery system will be required to remove fi-
nal quantity of refrigerant from indoor coil and line set.

9. Remove power from indoor and AC unit prior to servicing

unit.

MAJOR COMPONENTS

Variable speed Control Board

The AC control board controls the following functions:

S

Compressor speed

S

Contactor operation

S

Outdoor fan motor operation

S

Low ambient cooling

S

Crankcase heater operation

S

Pressure switch monitoring

S

Time Delays

S

Pressure Transducer

S

Inverter communication and control

Inverter

The inverter is located inside the control box. This is an air--cooled
device that communicates with the control board and drives the

compressor to the demanded RPM. When the contactor closes, it

powers the inverter with line voltage. The inverter changes the line
voltage to 410 volts DC 3--phase, and varies the frequency to drive

the compressor at the desired RPM.

NOTE

: Manually closing the contactor will not cause the unit to

operate. The unit must be operated with an Evolution Control. A
standard thermostat will allow operation only in the emergency
mode (high speed heating or cooling).

Variable Speed Compressor

This unit contains a variable speed compressor that has a wide

operating range. It operates on 410vdc provided by the inverter.
This compressor can only be operated by the specific inverter

supplied with the unit.

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage

and/or improper operation.
Do not attempt to apply line voltage directly to the

compressor. This will destroy the compressor.

CAUTION

!

Field control Connections

For normal operation use the ABCD Evolution connections only.

Only two wires, AB are required. See Fig. 14. Discrete inputs (Y,C,

O) are available for emergency operation if the Evolution Bus is
not in operation.

Pressure Transducer (SPT)

A 5 VDC output low pressure transducer that provides a 0--5 VDC

data for interpretation by the control board for a 0 to 200 psig
range of pressure at the suction tube. This interpreted pressure data

is then intelligently used by the control board for low pressure
cut--out, loss of charge management, compressor overall envelope

management, oil circulation management and lubrication

management. (See Fig. 13.)

Compressor Control Contactor

The contactor has a 24 volt coil. The electronic control board

controls the operation of the contactor.

TROUBLESHOOTING

Systems Communication Failure

If communication with the Evolution control is lost with the User
Interface (UI), the control will flash the appropriate fault code (see

Table 7). Check the wiring to the User Interface and the indoor and
outdoor units and power.

Model Plug

Each control board contains a model plug. The correct model plug

must be installed for the system to operate properly (see Table 3).

Table 3 – Model Plug Information

MODEL

NUMBER

MODEL PLUG

NUMBER

PIN RESISTANCE

(K---ohms)

Pins 1---4

Pins 2---3

180CNV024

HK70EZ011

5.1K

150K

180CNV036

HK70EZ012

5.1K

180K

180CNV048

HK70EZ013

5.1K

220K

180CNV060

HK70EZ014

5.1K

270K

The model plug is used to identify the type and size of unit to the
control.
On new units, the model and serial numbers are input into the
board’s memory at the factory. If a model plug is lost or missing at

initial installation, the unit will operate according to the
information input at the factory and the appropriate error code will

flash temporarily. An RCD replacement board contains no model

and serial information. If the factory control board fails, the model
plug must be transferred from the original board to the replacement

board for the unit to operate.

Содержание 180CNV024

Страница 1: ...distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this product Refer to the individual instructions...

Страница 2: ...susceptible to lineset transmitted noise inside the dwelling and in extreme cases tubing breakage CAUTION INSTALLATION RECOMMENDATIONS In some cases noise in the living area has been traced to gas pu...

Страница 3: ...shipment is damaged or incomplete Locate unit rating plate on unit corner panel It contains information needed to properly install unit Check rating plate to be sure unit matches job specifications St...

Страница 4: ...ft 24 38 m substantial capacity and performance losses can occur Follow the pipe sizing recommendations in the 180CNV Product data to manage these losses Refer to Table 1 for field tubing diameters Re...

Страница 5: ...heck should include all field and factory joints Evacuate Refrigerant Tubing and Indoor Coil CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operat...

Страница 6: ...r has an internal crankcase heater Furnish power to the unit a minimum of 24 hr before starting the unit for the first time To furnish power to heater only set thermostat to OFF and close electrical d...

Страница 7: ...e energized to run at lowest cooling demand If this does not satisfy cooling demand the system will ramp up in stages until it satisfies the demand After coping with the higher demand the unit returns...

Страница 8: ...ons S Two minute time delay to return to standby operation from last valid communication S One minute time delay of outdoor fan at termination of cooling mode when outdoor ambient is greater than or e...

Страница 9: ...th the control board and drives the compressor to the demanded RPM When the contactor closes it powers the inverter with line voltage The inverter changes the line voltage to 410 volts DC 3 phase and...

Страница 10: ...n 187v for at least 4 seconds the contactor and fan relay are de energized Compressor and fan operation are not allowed until voltage is a minimum of 190v The control will flash the appropriate fault...

Страница 11: ...e CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation In order to minimize the ambient influence make sure the thermistor curved surface hugs...

Страница 12: ...long flashes indicating the second digit of the error code The short flash is 0 25 seconds ON and the long flash is 1 0 second ON Time between flashes is 0 25 seconds Time between short flash and firs...

Страница 13: ...1 BRN RED SEC1 SEC2 PWM2 PWM1 INVERTER PL1 PL2 RVS CC PL11 PL4 PL6 OCT OAT SPT OST A B C NO USE UTIL LS Y C O COMM STATUS YEL BLU EXV PL5 PL3 HPS Utility Interface A11544 Fig 16 Variable Speed Control...

Страница 14: ...14 Table 7 Troubleshooting...

Страница 15: ...ld hose when charging into suction line with compressor operating S Manifold sets should be 700 psig high side and 180 psig low side with 550 psig low side retard S Use hoses with 700 psig service pre...

Страница 16: ...iscontinue or change at any time specifications or designs without notice and without incurring obligations E2017 Bryant Heating Cooling Systems 7310 W Morris St Indianapolis IN 46231 Edition Date 12...

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