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xi 

TABLE OF CONTENTS 

 

1

 

INTRODUCTION ..................................................................................................................................... 1

 

2

 

OVERVIEW .............................................................................................................................................. 3

 

2.1

 

G

ENERAL 

D

ESCRIPTION

...................................................................................................................... 3

 

2.2

 

U

NIVERSAL 

P

OWER 

C

APABILITY

......................................................................................................... 5

 

2.3

 

C

ONTROL 

P

ANEL

................................................................................................................................. 6

 

2.3.1

 

LED Display.................................................................................................................................. 6

 

2.3.2

 

User Interface Keys ....................................................................................................................... 7

 

2.3.3

 

Status Indicator Lights .................................................................................................................. 7

 

2.3.4

 

Function Indicators ....................................................................................................................... 8

 

2.4

 

P

LATFORM 

A

SSEMBLIES

..................................................................................................................... 8

 

2.5

 

A

VAILABLE 

O

PTIONS

.......................................................................................................................... 8

 

2.6

 

H

EAVY

-D

UTY 

C

ONSTRUCTION 

F

EATURES

.......................................................................................... 9

 

2.6.1

 

Triple Eccentric Drive................................................................................................................... 9

 

2.6.2

 

Bearings ...................................................................................................................................... 10

 

2.6.3

 

Motor........................................................................................................................................... 10

 

2.6.4

 

Electronic Boards........................................................................................................................ 10

 

3

 

INSTALLATION .................................................................................................................................... 11

 

3.1

 

U

NPACKING AND 

I

NSPECTION

........................................................................................................... 11

 

3.2

 

V

OLTAGE 

C

ONFIGURATION

............................................................................................................... 11

 

3.3

 

S

PACE 

R

EQUIREMENTS

..................................................................................................................... 12

 

3.4

 

H

OSE 

C

ONNECTIONS

......................................................................................................................... 12

 

3.5

 

E

LECTRICAL 

C

ONNECTIONS

.............................................................................................................. 14

 

3.6

 

P

LATFORM 

I

NSTALLATION

................................................................................................................ 14

 

3.7

 

F

LASK 

C

LAMP 

I

NSTALLATION

........................................................................................................... 15

 

4

 

OPERATION ........................................................................................................................................... 17

 

4.1

 

S

TARTING THE 

U

NIT

.......................................................................................................................... 17

 

4.2

 

C

ONTINUOUS 

(U

NLIMITED

) R

UN

....................................................................................................... 17

 

4.3

 

C

HECKING 

S

ETPOINTS

....................................................................................................................... 18

 

4.4

 

T

IMED 

F

UNCTIONS

............................................................................................................................ 18

 

4.5

 

A

LARM 

F

UNCTIONS

.......................................................................................................................... 19

 

4.6

 

T

EMPERATURE

.................................................................................................................................. 19

 

4.7

 

T

EMPERATURE 

O

FFSET 

C

ALIBRATION

.............................................................................................. 20

 

4.8

 

T

OTAL 

R

UNNING 

T

IME

...................................................................................................................... 21

 

4.9

 

V

ENT

................................................................................................................................................ 21

 

5

 

SERVICE & MAINTENANCE ............................................................................................................. 23

 

5.1

 

R

OUTINE 

M

AINTENANCE

.................................................................................................................. 23

 

5.2

 

C

LEANING

......................................................................................................................................... 23

 

5.3

 

C

HANGING 

F

USES

............................................................................................................................. 24

 

5.4

 

C

HANGING 

V

OLTAGES

...................................................................................................................... 24

 

5.5

 

R

EPLACING THE 

B

ELT

....................................................................................................................... 25

 

5.6

 

R

EPLACING THE 

M

OTOR 

A

SSEMBLY

................................................................................................. 26

 

5.7

 

MAINT I

NDICATOR 

O

N

.................................................................................................................... 27

 

5.8

 

R

ECORDER 

A

DAPTATION

.................................................................................................................. 28

 

5.9

 

C

OOLING 

C

OIL 

K

IT 

R

ETROFIT 

I

NSTALLATION

................................................................................... 29

 

5.10

 

ESD P

RECAUTIONS

........................................................................................................................... 31

 

5.11

 

R

EPLACING THE 

M

AIN 

C

ONTROL 

B

OARD

.......................................................................................... 31

 

5.12

 

R

EPLACING THE 

T

EMPERATURE 

C

ONTROL 

B

OARD

........................................................................... 33

 

New Brunswick Scientific 

 

User’s Guide 

Содержание Innova 4000

Страница 1: ...2 0050 Revision V August 5 2002 NEW BRUNSWICK SCIENTIFIC CO INC BOX 4005 44 TALMADGE ROAD EDISON NJ 08818 4005 Telephone 1 732 287 1200 1 800 631 5417 Fax 732 287 4222 Telex 4753012 NBSCO Internet htt...

Страница 2: ...ii Innova 4000 4080 M1192 0050 User s Guide...

Страница 3: ...s France Tel 33 0 1 4026 2246 Fax 33 0 1 4026 5423 E mail sales nbssarl fr GERMANY New Brunswick Scientific GmbH In Der Au 14 D 72622 N rtingen Deutschland Tel 49 0 7022 932490 Fax 49 0 7022 32486 E m...

Страница 4: ...iv THIS PAGE INTENTIONALLY BLANK Innova 4000 4080 M1192 0050 User s Guide...

Страница 5: ...perated as described in this manual If operational guidelines are not followed equipment damage and personal injury can occur Please read the entire User s Guide before attempting to use this unit New...

Страница 6: ...vi THIS PAGE INTENTIONALLY BLANK Innova 4000 4080 M1192 0050 User s Guide...

Страница 7: ...document without notice Updates to information in this document reflect our commitment to continuing product development and improvement Manual Conventions NOTE Notes contain essential information th...

Страница 8: ...viii THIS PAGE INTENTIONALLY BLANK Innova 4000 4080 M1192 0050 User s Guide...

Страница 9: ...cal or biochemical by products caused by any work interruption resulting from shaker failure nor does it extend to any Innova shaker which has been subjected to misuse neglect accident or improper ins...

Страница 10: ...x THIS PAGE INTENTIONALLY BLANK Innova 4000 4080 M1192 0050 User s Guide...

Страница 11: ...LECTRICAL CONNECTIONS 14 3 6 PLATFORM INSTALLATION 14 3 7 FLASK CLAMP INSTALLATION 15 4 OPERATION 17 4 1 STARTING THE UNIT 17 4 2 CONTINUOUS UNLIMITED RUN 17 4 3 CHECKING SETPOINTS 18 4 4 TIMED FUNCTI...

Страница 12: ...LE PLATFORMS 39 6 2 1 Easy Load Platform Option 39 6 2 2 Interchangeable Platforms 39 6 3 SERVICE PARTS LIST 40 6 4 ACCESSORIES 41 6 4 1 Retrofit Option Kits 41 6 4 2 Accessory Flask Clamps 41 6 4 3 C...

Страница 13: ...8 provide additional information of interest specifications service and accessory part numbers a list of drawings and an index of important terms used in this manual We highly recommend that you compl...

Страница 14: ...2 THIS PAGE INTENTIONALLY BLANK Innova 4000 4080 M1192 0050 User s Guide...

Страница 15: ...equipped with audible and visible alarms which are activated when an alarm condition exists as follows The end of a timed run Deviations of shaking speed or temperature outside of tolerance limits A w...

Страница 16: ...4 Figure 1 Front View Innova 4000 4080 M1192 0050 User s Guide...

Страница 17: ...V 120V 220V and 240V versions and accommodate both 50 and 60 Hz frequencies WARNING It is critical to check the voltage setting before plugging the unit in to a power source Confirm the voltage settin...

Страница 18: ...tatus indicator lights on the control panel A general description of the display the user interface keys and the indicator lights follows For operation of the control panel see Section 4 2 3 1 LED Dis...

Страница 19: ...ws the user to enter the Set mode for setpoint changes 2 3 3 Status Indicator Lights There are four status indicator lights to the left of the LED display see Figure 3 They are MAINT remains lit after...

Страница 20: ...be ordered for factory installation or for field retrofit by an NBS authorized technician see Section 6 4 for part numbers Cooling Coil The Innova 4000 can be ordered with an installed cooling coil T...

Страница 21: ...s drive mechanism utilizes a counterweight system to stabilize the rotary motion produced during operation When the workload moves in one direction opposing forces are generated to stabilize the shake...

Страница 22: ...tion Speed sensing electronic commutation and power control for the brushless DC drive motor Maintains an elapsed running time clock Contains firmware for shaker control as well as recognition of an e...

Страница 23: ...voltage selector see Figure 2 and the label on the rear of the unit Confirm that the correct electrical service package is included with the unit by comparing the part number on the electrical servic...

Страница 24: ...ropriate connections referring to Figure 2 Eight feet of reinforced rubber hose and clamps are provided for connection to the coolant or water supply 1 Cut the hose into two pieces to suit a water sup...

Страница 25: ...13 Figure 5 Space Requirements New Brunswick Scientific User s Guide...

Страница 26: ...tform Installation A platform must be installed on the unit prior to use 1 Set the power switch in the off position Open the cover 2 The unit is shipped with the platform screws installed in the subpl...

Страница 27: ...re shipped complete with hardware Clamps for 2 to 6 liter flasks are shipped with an additional girdle to keep the flasks in place To install 2 to 6 liter clamps follow these steps see Figure 6 1 Plac...

Страница 28: ...crew S2116 3051 1 5 16 7 9 mm thick aluminum phenolic and stainless steel platforms 10 32 x 5 16 7 9 mm flat slotted head screw S2117 3050 1 all stainless steel platforms 1 to 6 Liter Clamp Hardware A...

Страница 29: ...may be stopped or started by pressing the START STOP key The shaker motor stops when the cover is opened While the cover is open and the display mode is RPM the display will indicate LID At the highe...

Страница 30: ...e timer A timed run however can be initiated while the unit is either shaking or stopped To set the timer 1 Press the SELECT key to light HRS 2 Set the time by pressing the or key until the desired se...

Страница 31: ...output for chart recorder or computer The temperature can be set from 4 0 C to 60 0 C on the Innova 4000 or from 4 0 C to 80 0 C on the Innova 4080 To set the temperature 1 Press the SELECT key until...

Страница 32: ...desired temperature Record the Indicated Temperature 2 Record the Actual Temperature 3 Calculate the temperature correction value Actual Temperature Indicated Temperature Temperature Correction Value...

Страница 33: ...default to the previous mode readout After 10 000 hours of operation the MAINT indicator will light Preventive maintenance is recommended at this point The light can be deactivated by NBS service per...

Страница 34: ...22 THIS PAGE INTENTIONALLY BLANK Innova 4000 4080 M1192 0050 User s Guide...

Страница 35: ...within the USA This periodic maintenance will keep your unit in premium condition 5 2 Cleaning CAUTION The exercise of reasonable care in cleaning the plastic cover will minimize scratching Wash the p...

Страница 36: ...iate line voltage prior to shipment The voltage selector switch however is a universal power entry device which can be reset to adapt to worldwide power requirements The voltage selector switch is loc...

Страница 37: ...ver using a Phillips head screwdriver Figure 7 Belt Replacement Adjustment 4 Rotate the large pulley see Figure 7 above and exert a light pressure to the belt so the belt feeds out of the pulley groov...

Страница 38: ...he motor from the plate by removing the 3 Phillips head screws Save the hardware 7 Loosen the pulley set screw and remove the pulley from the shaft Save the pulley 8 Mount the new motor NBS part numbe...

Страница 39: ...indicator light on the control panel will automatically turn on This indicates that a routine maintenance check is recommended Only an NBS Service Engineer can turn off the MAINT light A regular sched...

Страница 40: ...ecorder cable not supplied This is a 9 pin male D subminiature connector AMP Amplimite HDP 20 series or equivalent The pinout diagram as seen from the back of the unit and scale below identify the app...

Страница 41: ...ollowing items Qty Item Qty Item 1 cooling coil M1192 9900 4 screws 4 hose clamps 4 lock washers 2 grommets 4 flat washers 8 feet reinforced rubber hose 4 nuts 1 Turn the power OFF using the circuit b...

Страница 42: ...rommets supplied in the kit in the two holes where the plugs had been see Figure 10b Figure 10b Cooling Coil Installation 9 Disconnect the red and gray wires from the fan assembly 10 Lay a soft cloth...

Страница 43: ...ly Use the control display to set the desired temperature If you are using tap water as a coolant it is preferable that the supply hose be attached to the customer service line with a control valve to...

Страница 44: ...board connectors Apply force perpendicular to the plane of the board do not lift from one end 4 Disconnect the harness wiring from connectors J1 and J2 5 Remove the three hex spacers and two 5 16 inch...

Страница 45: ...er OFF and disconnect the power cord 2 Lay a soft cloth or cardboard out in front of the front panel 3 Remove the five screws that hold the front panel two screws on the sides and three on the bottom...

Страница 46: ...nch x 1 inch long screws and lock washers supplied Be sure to tighten the screws securely 6 Mount the subplatform with the 4 flat head Allen screws keeping the side with the two springs to the front o...

Страница 47: ...m 1 Manifold M1036 0281 1 Grommet 2 Screws 8 32 x 5 8 inch long pan head stainless steel 2 Clips 6 feet Tubing 2 Spacers 1 Clamp 1 Turn off the power to the unit 2 Pry out the three plastic plug butto...

Страница 48: ...on of the manifold through the grommet from the inside of the chamber 7 Snap the manifold pipe into place so that it is retained by the two clips The five outlets will be facing upward at a 60 approxi...

Страница 49: ...Control Stability 0 1 C by use of PI microprocessor controller and pulse width modulation of heater Setpoint Digital adjustment increments within 0 1 C instantaneous visual feedback Accuracy 0 1 30 40...

Страница 50: ...ashing display MOTOR 1 15 HP 3 phase brushless ball bearing DC motor ELECTRICAL SERVICE 100V 50 60 Hz 120V 50 60 Hz 220V 50 60 Hz Voltage 240V 50 60 Hz 600 VA for Innova 4000 VA Requirements 900 VA fo...

Страница 51: ...og No Clamps Size of Glassware M1194 9901 XX Universal Platform M1194 9903 64 50 ml Erlenmeyer Flask M1194 9904 34 125 ml Erlenmeyer Flask M1194 9905 25 250 300 ml Erlenmeyer Flask M1194 9906 16 500 m...

Страница 52: ...Voltage Selector Switch 1 P0400 4330 10 Amp Circuit Breaker 1 P0400 3011 10 Amp Solid State Relay 1 P0400 2751 Relay 1 P0620 1381 500 Watt Heater Innova 4000 1 P0620 1382 750 Watt Heater Innova 4080 1...

Страница 53: ...eyer Clamp ACE 500S 500 ml Erlenmeyer Clamp ACE 1000S 1 0L Erlenmeyer Clamp ACE 2000S 2 0L Erlenmeyer Clamp ACE 4000S 4 0L Erlenmeyer Clamp ACE 6000S 6 0L Erlenmeyer Clamp ACE 2800S 2800 ml Fernbach F...

Страница 54: ...42 THIS PAGE INTENTIONALLY BLANK Innova 4000 4080 M1192 0050 User s Guide...

Страница 55: ...43 7 7 D DR RA AW WI IN NG GS S 7 1 Control Schematic Figure 13 Control Schematic Overview New Brunswick Scientific User s Guide...

Страница 56: ...44 Figure 14 Control Schematic Quadrant A Innova 4000 4080 M1192 0050 User s Guide...

Страница 57: ...45 Figure 15 Control Schematic Quadrant B New Brunswick Scientific User s Guide...

Страница 58: ...46 Figure 16 Control Schematic Quadrant C Innova 4000 4080 M1192 0050 User s Guide...

Страница 59: ...47 Figure 17 Control Schematic Quadrant D New Brunswick Scientific User s Guide...

Страница 60: ...pace Requirements 13 6 2 to 6 Liter Flask Clamp Installation 15 7 Belt Replacement Adjustment 25 8 Motor Assembly Replacement 27 9 Recorder Connector 28 10a Cooling Coil Installation 29 10b Cooling Co...

Страница 61: ...r 23 Products to use for 23 Construction 38 Construction Features 9 Continuous Run 17 Control Panel 6 7 Control Schematic 43 Cooling Coil optional Location of 5 Cooling Coil Kit 29 41 Cooling Coil Opt...

Страница 62: ...on 28 Recorder Channels 28 Recorder Connector 28 Recorder Pinout Diagram 28 Recording Speed 28 Recording Temperature 28 Remote Monitoring 38 Retrofit Option Kits 41 Retrofit Options Available 8 Routin...

Страница 63: ...ntric Drive 9 U Universal Power 5 Unlimited Run 17 Unpacking 11 V Vent 21 Location of 5 Voltage Configuration 11 Voltage Selection 5 11 24 Voltage Selection Switch Location of 5 W WARNING Symbol for v...

Страница 64: ...2 Innova 4000 4080 M1192 0050 User s Guide...

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