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B102521-0-0219

Page 34

Although we have attempted to ensure that your grill will operate properly and  

satisfactorily, sometimes problems do arise.  The following troubleshooting guide lists several  

possible problems and their probable cause and solution.

Do not repair or replace any part of the grill unless specifically recommended in this manual.  

All other service should be referred to a qualified technician.

TROUBLESHOOTING

Problem

Cause

Solution

Burner will not light

Spider webs in venturi tubes

Clean venturi tubes. 

See Maintenance Section.

Out of gas

Refill LP gas cylinder. If natural 

model, turn on gas at source.

Gas injector not inserted in venturi 

tube

Realign/engage gas injector 

with the venturi tube.

Clogged gas injector

Remove gas injector from gas 

control assembly and clean.

Obstruction in gas line

For propane models, ensure 

gas valve on cylinder is OFF. 

Remove flexible hose and blow 

out any debris.

Misalignment of collector box and 

burner

Position electrode properly. 

Clean collector box.

Dead battery

Replace with AA Alkaline 

battery.

Inadequate grill 

temperature

Poor combustion

Adjust air shutter.

Misalignment of venturi tube and 

gas injector

Realign/engage gas injector 

with the venturi tube.

Inadequate gas pressure

Contact gas supplier for

assistance.

Flames blow out

Cold grill

Preheat grill at least 5 minutes 

on HI with the grill lid closed.

Misalignment of burner tube and 

gas injector

Realign/engage gas injector 

with the burner tube.

Poor combustion

Adjust air shutter.

Extreme wind

Turn or shield grill.

Yellow flames

Air shutter improperly set

Open air shutter.

Spider webs in venturi tubes

Clean venturi tubes. 

See Maintenance Section.

Seasoning salts on burner

Clean by washing burner with 

mild detergent.

Oil film on burner

Allow burner to operate on HI 

for 10-15 minutes.

Содержание P3SX-5

Страница 1: ...GAS FIRED PR EM IU M GR ILLS P3X SERIES P4X SERIES P3X N 5 P3SX N 5 P3XF N 5 P4X N 3 P4XF N 3 P3X AND P4X GRILL HEAD...

Страница 2: ...lteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or the gas supplier DANGER FOR YOUR SAFETY IF...

Страница 3: ...built to last In fact we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time cu...

Страница 4: ...LL BURNER ASSEMBLY 14 CONNECT IGNITOR LEADS 15 KNOB and battery PLACEMENT 16 INSTALL LID STOP 17 HANDLE INSTALLATION 18 REINSTALL LID 19 P3XF N P4XF N FLARE BUSTERS AND RACKS 20 P3SX N FLARE BUSTERS S...

Страница 5: ...or permanently mounted LP grills have your gas supplier run service to the desired location first If you purchased an accessory with your Broilmaster follow the instructions provided Assemble your bas...

Страница 6: ...VALVE LPG OR NATURAL P182 2 LP P265 2 NAT ORIFICE LPG OR NATURAL B057804 2 HINGE PIN B070084 2 VALVE KNOB B072218 1 ELECTRIC IGNITOR DPA106 1 LID STOP KIT B101622 1 CONTROL PANEL SHIELD B101879 1 GRIL...

Страница 7: ...PS REGULATOR B101420 1 LP OR B101421 1 NAT VALVE LPG OR NATURAL P182 2 LP P265 2 NAT ORIFICE LPG OR NATURAL B057804 2 HINGE PIN B070084 2 VALVE KNOB B072218 1 ELECTRIC IGNITOR DPA106 1 LID STOP KIT B1...

Страница 8: ...OUND WIRE B072684 1 KEPS NUT B073967 3 SS 10 24 1 B076529 BATTERY AA PHILLIPS TRUSS HEAD SCREW B100128 10 24 X 3 4 1 PHILLIPS PAN HEAD SCREW 2 B073978 SS 10 24 X 1 B662325 1 SPACER 1 4 ID X 5 8 OD B07...

Страница 9: ...set aside Remove the two Pins and Clips at the rear of the Grill Lid and set aside After Pins Lid and Warming Rack have been removed remove the contents from inside the Grill Prior to assembling Grill...

Страница 10: ...talled proceed and Install Grill Head on a Cart or Post Mounting See Grill Head on a Cart or Post Mounting Instructions that come with the mounting option INSERT BURNER HOLD DOWN BOLT PHILLIPS PAN HEA...

Страница 11: ...B102521 0 0219 Page 11 Place the Wind Deflector in the bottom Casting The Wind Deflector cannot be installed until after the bottom Casting is installed on theCart or Post WIND DEFLECTOR PLACEMENT...

Страница 12: ...is to be used install it at this time Refer to side shelf installation instructions for more information 3 1 2 Install collector box with this edge facing up and parallel to bottom surface of grill K...

Страница 13: ...ound wire and electrode wire through the hole in the center of the Control Panel Shield Ease the Control Panel Shield over the studs on the Control Panel Then insert the two studs through the holes on...

Страница 14: ...the Phillips Truss Head Screw The screw will fit into the hole on the Burner Bracket Slide the Venturi onto the Valve Assembly as shown Insert the Burner Assembly into the Grill bottom with the Ventu...

Страница 15: ...Route Leads from Collector Box and secure to Ignitor Terminals polarity is not important If Side ShelfAccessory was purchased install at this time Follow Side Shelf not have a polarity The Ignitor ter...

Страница 16: ...B102521 0 0219 Page 16 Unscrew the Ignitor Knob from the Control Panel and insert AA Battery positive side up and replace Ignitor Button AFTER KNOB and battery PLACEMENT...

Страница 17: ...B LID STOP ROD Screw the black Knob onto the Lid Stop Do not overtighten 3 8 INSTALL LID STOP PHILLIPS TRUSS HEAD SCREW SS 10 24 X 3 4 B100128 1 HEX LOCK NUT SS 10 24 R4021 1 FLAT WASHER 1 4 x 5 8 OD...

Страница 18: ...TION Tip For ease of installation lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle Handle is shipped with screws installed Remove the screws align handle...

Страница 19: ...B102521 0 0219 Page 19 REINSTALL LID HINGE PIN FROM PREVIOUS STEPS B057804 2 COTTER PIN FROM PREVIOUS STEPS B057805 2...

Страница 20: ...B102521 0 0219 Page 20 P4XF N MODELS Position the Flare Busters as shown P3SXF N MODELS Position the Flare Busters as shown 1 2 3 P3XF N P4XF N FLARE BUSTERS AND RACKS...

Страница 21: ...accessory When installing Griddle in your P3X Gill please use the Griddle installation instructions provided with Griddle P3SX N MODELS Position the Flare Busters as shown Note When using the Smoker...

Страница 22: ...ium and high levels only Save leftover briquets for future use Before cooking always preheat the grill Hot briquets give better flavor and allow quicker cooking Place the Char Master Briquets in a sin...

Страница 23: ...B102521 0 0219 Page 23 A C D B B D A C INSTALL WARMING RACK...

Страница 24: ...itting on the Burner Control Valve mounted on the Control Panel Tighten this connection with a wrench PROPANE GAS GRILLS 3 4 For Natural Gas Grills please proceed to page 28 LP GAS REGULATOR AND HOSE...

Страница 25: ...urns to vapor pressure inside the cylinder drops and gas flow stops Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to fol...

Страница 26: ...e gas cylinders equipped with an Overfill Protection Device OPD An overfilled or improperly filled propane cylinder can cause a fire or explosion CAUTION Never use Liquid Propane LP gas in a grill des...

Страница 27: ...y other tool to tighten Use of a wrench or other tool will damage the plastic handwheel Inspect the threaded outlet on the tank and the threaded inlet on the grill s pressure regulator for dirt nicks...

Страница 28: ...h the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel Snug this connection with a wrench 3 4 12 FT QUICK DISCONNECT HOSE Not Supplied Purchased Accessory NG12...

Страница 29: ...ilding garage or other enclosed area Never operate your grill in a recreational vehicle or boat Never operate your grill under any combustible materials such as carports covered porches awnings or ove...

Страница 30: ...SSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster Please feel free to visit the Broilmaster Facebook page and share photos of...

Страница 31: ...minutes and then carefully open the air shutter until the flame is blue and well defined 5 Retighten the set screw Heat Indicator Recalibration The heat indicator can be recalibrated if needed Remove...

Страница 32: ...lectrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electri cally grounded in a...

Страница 33: ...h a brush Wash with water and a mild detergent Grease Cup Empty periodically Venturi Tubes The venturi tubes allow air and gas to mix prior to burning ensuring an efficient flame Spiders or other smal...

Страница 34: ...on in gas line For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Misalignment of collector box and burner Position electrode properly Clean collector...

Страница 35: ...r volatile fluids and va pors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the grill is stored indoors ensure that it is cool Remove the pro...

Страница 36: ...grill to avoid heat build up Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempti...

Страница 37: ...Safety and Applied Nutri tion Cook to Internal Temp Meat Poultry Medium Rare Medium Well Done Fresh Beef Medium Rare 145 F 160 F 170 F Ground turkey chicken 165 F Ground veal beef lamb pork 145 F wit...

Страница 38: ...s Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors l...

Страница 39: ...en ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fo...

Страница 40: ...eville Illinois Visit our web site at www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please c...

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