background image

6

vehicle’s normal operation, the

MAP is estimated: an approximate

value of the manifold pressure is

therefore visualised on the

SEQUENT 24 interface.

For the self-MAPPING the MAP

sensor is provided with the pipes

necessary for the connection on the

vehicle, inside the SEQUENT 24

CALIBRATION KIT

Code

09SQ10990001.

2.9 HARNESS 

The SEQUENT 24 harness is slen-

derer than the previous systems’

ones. The 56-pole connector har-

ness of the Standard SEQUENT is

replaced by the 24-pole connector

harness of the SEQUENT 24. To

make installation easier the main

devices of the system are connec-

ted through a specific connector

and the quantity of wires to weld is

very small.

Shielded conductors have been

used in order to comply with the

EMC standards. The connectors on

the harness are waterproof with the

exception of the connector of the

changeover switch that is however

housed in the passenger’s com-

partment and is therefore protected

from water. The injectors ought to

be cut with great care: the injectors

cut is the main novelty of the whole

system and of the harness.

2.9.1 I

NJECTORS CUT

Unlike the previous systems, the

injectors are cut on the positive:

this allows having less wires ente-

ring the ECU.

Two wires are actually enough to

cut all the injectors: the

White/Green wire (injectors positi-

ve, original equipment side) and the

White/Brown wire (injectors positi-

ve, injectors side).

On the other hand, it won’t be pos-

sible to change over from petrol to

gas and vice versa injector by injec-

tor; the changing over could possi-

bly be abrupt and we might change

over only while decelerating on

some vehicles.

The White/Green wire has also the

key contact positive function, i.e. it

is the wire that turns the gas ECU

ON. It is proper to bear in mind, in

this connection, that some vehicles

do not actuate the injectors positive

until the starting up: it is not the-

refore sufficient to turn the key con-

tact on. In this case, the only way to

turn the gas ECU on is to start up.

As while programming, the gas

ECU needs this wire to be high-

potential, programming will be car-

ried out with the vehicle running.

The injectors positive normally is

not low-potential as soon as the

engine and the key contact are

switched off, but it can remain high

for some seconds with the vehicle

switched off. In this case, the ECU

too will remain ON for some

seconds.

The White/Brown wire is directly

connected with the petrol injectors.

It supplies tension on the injectors

positive while running on petrol,

whereas it takes this power supply

off while running on gas, in order to

cut injectors.

It is highly recommended to use

right and left harnesses specifically

conceived for Sequent 24 whene-

ver it is possible. They actually

allow making quick connections

with the injectors, without welding

and cutting down any error possibi-

lity.

It is necessary not to mix up the

right with the left harnesses and to

carefully follow the instructions sup-

plied with these harnesses.

The exchange of the two harnesses

brings about the vehicle’s malfunc-

tion both on petrol and on gas and

the short-circuit of the injectors pilo-

ting outputs of the petrol ECU to

the positive. This short-circuit

strains the petrol ECU only when

the engine is running (it is anyway

not possible to start up).

Furthermore, the petrol ECU is

generally protected against this

type of short circuit. Nonetheless it

is recommended to act very cau-

tiously. In particular, it is recom-

mended not to insist excessively if

the vehicle does not start up after

reconnecting the injectors, but to

check immediately whether the

connection harness is correct.

Should the right and left harnesses

not be used, it is anyway possible

to use the universal harness, fol-

lowing the enclosed instructions

with the utmost care.

In particular, bear in mind that:

-  The White/Green wire can be

generally connected only with a

positive wire coming from the petrol

original harness, even if it is best, in

general, to reunify all the positives

of the injectors (ECU side) on this

wire, in order not to supply overcur-

rent to one single wire of the petrol

original harness.

- All the positives of the petrol injec-

tors ought to be cut, by disconnec-

ting them from the original positive

and connected only with the

White/Brown wire. Indeed, should

the original positive still get to a

petrol injector, the injector will also

work while running on gas and the-

refore provoke the bad combustion

of the attendant cylinder.

- The petrol injectors positive to be

cut ought to be as close as possible

to the petrol injectors. If we cut the

positive far from the petrol injectors,

we actually run the risk of cutting, in

addition to the injectors, other

actuators or sensors of the vehicle

supplied with the same wire of the

original equipment.

-  The injectors negatives ought to

be cut and connected, as in the

past, to the violet (petrol ECU side)

and orange (injectors side) wires

and ought to be connected in the

same order, from 1 to 4, as the gas

injectors.

At the end of this handbook (Annex

Содержание Sequent 24

Страница 1: ...HANDBOOK on SEQUENT 24 TA010976 N 1 17 11 2004 M T M s r l Via La Morra 1 12062 Cherasco Cn Italy Tel 39 0172 48681 Fax 39 0172 488237 ...

Страница 2: ...ATURE SENSOR 2 5 FUEL RAIL 2 6 BRC INJECTORS 2 7 GAS PRESSURE AND TEMPERATURE SENSOR 2 8 MAP SENSOR 2 9 HARNESS 2 9 1 INJECTORS CUT 3 PROGRAMMING 3 1 FILE TYPES 3 2 ASSISTED PERSONALISED PROCEDURE 4 TUNE UP 4 1 CHANGING OVER 4 2 SELF MAPPING 5 UTILITIES 5 1 INFORMATION 6 PROBLEMS AND SOLUTIONS 7 ANNEXES A LIST OF THE PINS AND THEIR FUNCTIONS B LOCATION OF THE ECU PINS C GENERAL ELECTRICAL DIAGRAM ...

Страница 3: ...integrated on rail Twater integrated on the reducer MANIFOLD PRESSURE ONLY WHILE SELF MAPPING Injectors Cut Cut on the negative inside the ECU Emulation with the Modular LD Cut on the POSITIVE inside the ECU and simultaneous for the 4 injectors the orange wires do not enter the ECU Key contact and Petrol Injectors Positive To connect to the key contact positive brown and to the petrol injectors po...

Страница 4: ...N ITS PETROL POSITION With the button of the changeover switch in its petrol position the vehicle works in forced petrol mode as in all the previous systems The rectangular red LED lit informs the user while the gas level infor mation disappears that is to say the four level green LEDs are off 2 2 2 CHANGEOVER SWITCH IN ITS GAS POSITION In this position the vehicle starts up on petrol the level LE...

Страница 5: ...the powers for guidance 2 8 GAS PRESSURE AND TEMPERATURE SENSOR This sensor is absolutely new in a compact body and already integra ted with the connector it contains the P1 gas pressure and tempera ture sensor The sensor is directly fitted on the fuel rail In this position the measurement of gas pressure and temperature is more careful and allows rectifying the gas mixtu res more rapidly MAP SENS...

Страница 6: ...th the petrol injectors It supplies tension on the injectors positive while running on petrol whereas it takes this power supply off while running on gas in order to cut injectors It is highly recommended to use right and left harnesses specifically conceived for Sequent 24 whene ver it is possible They actually allow making quick connections with the injectors without welding and cutting down any...

Страница 7: ...T that s why you are kindly requested to refer to the attendant handbooks for a more detailed description Assisted personalised procedure The main novelties have been introduced in the equipment type screen and in the RPM calibration screen The equipment type screen Picture 8 pag 8 requires to enter an extra information the vehicle volume The RPM calibration screen Picture 9 pag 8 allows selecting...

Страница 8: ... a rule the changing over is divi ded into two sections according as you change over with the warm vehicle temperature higher than 50 C or the cool vehicle tempera ture higher than 40 C In the referred example the chan ging over conditions are attained if 1 60 seconds at least have passed after the vehicle starting up and gas temperature ranges from 40 and 50 C 2 5 seconds at least have passed aft...

Страница 9: ...l conditions and therefore at any RPM and engine load values The standard configurations are Petrol Gas changing over Box 1 of Pict 11 changing over in dece leration Gas Petrol changing over Box 2 of Pict 11 always changing over In the Changing back to petrol for lack of gas Box there are all the parameters controlling this function They are the same parameters already seen for the Standard Sequen...

Страница 10: ...you are kindly requested to make refe rence to the handbooks on the Standard SEQUENT and SEQUENT FAST 5 1 INFORMATION This section allows controlling the updating of the software versions existing on the PC that can be downloaded on the ECU visuali sing the software name and version Picture 13 10 Pict 13 ...

Страница 11: ...itch Verify the ECU operation The vehicle works wrongly on gas The injectors positives are not cut correc tly Make sure you have cut all the petrol injectors positives Verify you have cut as close as possible to the injectors The Petrol and GAS injectors do not inject simultaneously you will find it hard to make the self mapping The injectors positives are not cut correc tly Try to start the vehic...

Страница 12: ...GAS Gas injector 4 piloting outlet B5 C5 Violet INJ4BENZ IN Petrol injector 4 piloting intlet C5 Note 2 Red SENSPOWER 5V power supply for sensors and changeover switch A6 A2 White Brown COMINJPET OUT Petrol injectors common positive injectors side B6 Yellow LAMBDA AIN Lambda oxygen sensor analog inlet C6 Light blue LAMBDA AOUT Lambda oxygen sensor analog outlet A7 A1 White Green COMINJPET IN Petro...

Страница 13: ...lve and the back one never connect them together Never substitute the fuses with others of superior carrying capacity Battery Black Black Red Red LPG Solenoid Valve Water temperature sensor GENIUS SEQUENT 24 Reducer Petrol injectors sequence Gas inlet GAS injectors sequence Gas temperature sensor and gas pressure sensor 1st Petrol Inject 2nd Petrol Inject 3rd Petrol Inject 4th Petrol Inject Orange...

Страница 14: ...r Gas 3rd Injector A6 B5 B4 B3 B2 PETROL ECU A5 White Green A4 A3 A2 White Green White Green White Green LPG Solenoid Valve SEQUENT 24 ECU External Relé on the wiring Sequent 24 Positive Petrol Injector C1 A7 White Green Grenn Black Ground 12V After Contact Europa Multivalve 1st Petrol Inject 2nd Petrol Inject 3rd Petrol Inject 4th Petrol Inject ANNEXES D Injectors cut diagram ...

Страница 15: ...ction Sequent 24 Harness Sequent 24 1 Injector 2 Injector 3 Injector 4 Injector Negative Positive Violet Orange Violet Orange Violet Orange Violet Orange Inj 1 Petr Inj 1 Petr Inj 2 Petr Inj 2 Petr Inj 4 Petr Inj 4 Petr Inj 3 Petr Inj 3 Petr White Green White Brown SEQUENT 24 1 Injector 2 Injector 3 Injector 4 Injector ...

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