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11

6 PROBLEMS AND SOLUTIONS

This chapter supplies some useful indications for the installer to solve some problems that could arise with this

new system.

The ECU does not communicate

• Lack of power supply to the ECU
•  The communication port configured on
the PC is not correct
• The communication cable is faulty

• Turn the engine on
• Verify whether the configured COM port
is correct in UTILITIES-COMMUNICA-
TION
• Replace the communication cable

The ECU does not switch off

•  The communication with the PC is still
active

• Disconnect the communication cable or
exit from the SEQUENT 24 programme
and wait till the ECU is switched off

The changeover switch does not visua-
lise the GAS level

•  The changeover switch is in its petrol
position (level LEDs are switched off)
• The changeover switch does not commu-
nicate (level central LEDs are blinking)

• Changeover to gas and verify the level
visualisation.
• Verify the changeover switch harness or
replace the changeover switch. In these
cases, the cause could also be the ECU.
Therefore verify whether the ECU com-
municates with the PC interface and, if
necessary, try to replace it.

The changeover switch does not com-
municate

• The level green central LEDs and the
orange rectangular LED are blinking

• In this condition the vehicle goes on run-
ning on petrol or on gas according to the
changeover switch position. Nevertheless
there is no information on the operation
and it is therefore proper to verify the har-
ness or replace the changeover switch.

The changeover switch does not switch
on

• The changeover switch harness is cut off
• The 5A fuse is cut off
• The changeover switch fails
• The ECU does not switch on

• Verify the changeover switch harness
continuity.
• Replace the 5A fuse
• Replace the changeover switch.
• Verify the ECU operation.

The vehicle works wrongly on gas

• The injectors positives are not cut correc-
tly

• Make sure you have cut all the petrol
injectors positives
• Verify you have cut as close as possible
to the injectors.

The Petrol and GAS injectors do not
inject simultaneously (you will find it
hard to make the self-mapping)

• The injectors positives are not cut correc-
tly

• Try to start the vehicle up with the gas
injectors disconnected: if the vehicle
starts up (even running bad) then there is
a problem in the injectors positive cut.

The vehicle does not start up

• Inversion between RIGHT and LEFT har-
ness 

• Verify whether the injectors are connected
correctly. If the RIGHT harness and the LEFT
harness are inverted, trying to start up, the
tension on the White/Green wire is still low.

The vehicle does not change over to
gas.

• The injectors are not driven to the
ground.
•The battery bond fails.

• Verify the connection of the B1 Pin
injectors ground wire.
• Verify the connection of the C8 Pin bat-
tery ground wire.

The ECU does not switch on or it resets
itself in the gas operation

• The connection to the battery positive is
lacking or is cut off.
• The connection to the injectors positive is
lacking or is cut off.

• Verify the connection of the A1 Pin bat-
tery positive wire.
• Verify the connection of the A7 Pin
injectors positive wire.

WHAT’S HAPPENED?

WHAT TO DO

PROBLEM

The vehicle changes over to petrol in
cut-off.

• The RPM signal is taken from the coil
negative. This signal is set to zero in cut-
off.

• Take an RPM signal different from the
coils one.

The vehicle stalls while changing over
to gas.

• The 15A fuse is cut off.
• Any of the actuators relay wires is
disconnected.
• The relay fails.
• The White/Green wire is inverted with the
White/Brown one (in this case you will
hear the relay ringing).

• Verify the 15A fuse.
• Verify the connections on the actuators
relay.
• Replace the relay.
• Verify the connection of the
White/Green and White/ Brown wires.

Содержание Sequent 24

Страница 1: ...HANDBOOK on SEQUENT 24 TA010976 N 1 17 11 2004 M T M s r l Via La Morra 1 12062 Cherasco Cn Italy Tel 39 0172 48681 Fax 39 0172 488237 ...

Страница 2: ...ATURE SENSOR 2 5 FUEL RAIL 2 6 BRC INJECTORS 2 7 GAS PRESSURE AND TEMPERATURE SENSOR 2 8 MAP SENSOR 2 9 HARNESS 2 9 1 INJECTORS CUT 3 PROGRAMMING 3 1 FILE TYPES 3 2 ASSISTED PERSONALISED PROCEDURE 4 TUNE UP 4 1 CHANGING OVER 4 2 SELF MAPPING 5 UTILITIES 5 1 INFORMATION 6 PROBLEMS AND SOLUTIONS 7 ANNEXES A LIST OF THE PINS AND THEIR FUNCTIONS B LOCATION OF THE ECU PINS C GENERAL ELECTRICAL DIAGRAM ...

Страница 3: ...integrated on rail Twater integrated on the reducer MANIFOLD PRESSURE ONLY WHILE SELF MAPPING Injectors Cut Cut on the negative inside the ECU Emulation with the Modular LD Cut on the POSITIVE inside the ECU and simultaneous for the 4 injectors the orange wires do not enter the ECU Key contact and Petrol Injectors Positive To connect to the key contact positive brown and to the petrol injectors po...

Страница 4: ...N ITS PETROL POSITION With the button of the changeover switch in its petrol position the vehicle works in forced petrol mode as in all the previous systems The rectangular red LED lit informs the user while the gas level infor mation disappears that is to say the four level green LEDs are off 2 2 2 CHANGEOVER SWITCH IN ITS GAS POSITION In this position the vehicle starts up on petrol the level LE...

Страница 5: ...the powers for guidance 2 8 GAS PRESSURE AND TEMPERATURE SENSOR This sensor is absolutely new in a compact body and already integra ted with the connector it contains the P1 gas pressure and tempera ture sensor The sensor is directly fitted on the fuel rail In this position the measurement of gas pressure and temperature is more careful and allows rectifying the gas mixtu res more rapidly MAP SENS...

Страница 6: ...th the petrol injectors It supplies tension on the injectors positive while running on petrol whereas it takes this power supply off while running on gas in order to cut injectors It is highly recommended to use right and left harnesses specifically conceived for Sequent 24 whene ver it is possible They actually allow making quick connections with the injectors without welding and cutting down any...

Страница 7: ...T that s why you are kindly requested to refer to the attendant handbooks for a more detailed description Assisted personalised procedure The main novelties have been introduced in the equipment type screen and in the RPM calibration screen The equipment type screen Picture 8 pag 8 requires to enter an extra information the vehicle volume The RPM calibration screen Picture 9 pag 8 allows selecting...

Страница 8: ... a rule the changing over is divi ded into two sections according as you change over with the warm vehicle temperature higher than 50 C or the cool vehicle tempera ture higher than 40 C In the referred example the chan ging over conditions are attained if 1 60 seconds at least have passed after the vehicle starting up and gas temperature ranges from 40 and 50 C 2 5 seconds at least have passed aft...

Страница 9: ...l conditions and therefore at any RPM and engine load values The standard configurations are Petrol Gas changing over Box 1 of Pict 11 changing over in dece leration Gas Petrol changing over Box 2 of Pict 11 always changing over In the Changing back to petrol for lack of gas Box there are all the parameters controlling this function They are the same parameters already seen for the Standard Sequen...

Страница 10: ...you are kindly requested to make refe rence to the handbooks on the Standard SEQUENT and SEQUENT FAST 5 1 INFORMATION This section allows controlling the updating of the software versions existing on the PC that can be downloaded on the ECU visuali sing the software name and version Picture 13 10 Pict 13 ...

Страница 11: ...itch Verify the ECU operation The vehicle works wrongly on gas The injectors positives are not cut correc tly Make sure you have cut all the petrol injectors positives Verify you have cut as close as possible to the injectors The Petrol and GAS injectors do not inject simultaneously you will find it hard to make the self mapping The injectors positives are not cut correc tly Try to start the vehic...

Страница 12: ...GAS Gas injector 4 piloting outlet B5 C5 Violet INJ4BENZ IN Petrol injector 4 piloting intlet C5 Note 2 Red SENSPOWER 5V power supply for sensors and changeover switch A6 A2 White Brown COMINJPET OUT Petrol injectors common positive injectors side B6 Yellow LAMBDA AIN Lambda oxygen sensor analog inlet C6 Light blue LAMBDA AOUT Lambda oxygen sensor analog outlet A7 A1 White Green COMINJPET IN Petro...

Страница 13: ...lve and the back one never connect them together Never substitute the fuses with others of superior carrying capacity Battery Black Black Red Red LPG Solenoid Valve Water temperature sensor GENIUS SEQUENT 24 Reducer Petrol injectors sequence Gas inlet GAS injectors sequence Gas temperature sensor and gas pressure sensor 1st Petrol Inject 2nd Petrol Inject 3rd Petrol Inject 4th Petrol Inject Orange...

Страница 14: ...r Gas 3rd Injector A6 B5 B4 B3 B2 PETROL ECU A5 White Green A4 A3 A2 White Green White Green White Green LPG Solenoid Valve SEQUENT 24 ECU External Relé on the wiring Sequent 24 Positive Petrol Injector C1 A7 White Green Grenn Black Ground 12V After Contact Europa Multivalve 1st Petrol Inject 2nd Petrol Inject 3rd Petrol Inject 4th Petrol Inject ANNEXES D Injectors cut diagram ...

Страница 15: ...ction Sequent 24 Harness Sequent 24 1 Injector 2 Injector 3 Injector 4 Injector Negative Positive Violet Orange Violet Orange Violet Orange Violet Orange Inj 1 Petr Inj 1 Petr Inj 2 Petr Inj 2 Petr Inj 4 Petr Inj 4 Petr Inj 3 Petr Inj 3 Petr White Green White Brown SEQUENT 24 1 Injector 2 Injector 3 Injector 4 Injector ...

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