Brant Radiant Heaters AG2-20-65 Скачать руководство пользователя страница 2

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Contents

AG2

Series

1.0 Introduction

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Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Heater Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Signs and Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.0 Safety

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Warning Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Standards, Certifications and Government Regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.0 Installation

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Design Considerations and Prechecks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Recommended Mounting Heights and Coverages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Hanger Placement and Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Radiant Tube Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Optional Elbow or U-Bend Accessory Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Burner Control Box Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Reflector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Baffle Assembly and Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Final Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Optional Unvented Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Separated Combustion Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Combustion Air Supply - Room Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Gas Supply Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Allowances for Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Unit Start-Up (Commissioning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Electrical Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Prior to Leaving the Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

4.0 Operation

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Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Operational Indicator Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.0 Troubleshooting Guide

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6.0 Maintenance

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Routine Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Heater Components and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.0 Limited Warranty

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8.0 Kit Contents Check List

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Содержание AG2-20-65

Страница 1: ...t autre authorit comp tente pour approbation de l installation Storage of gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance may result in fire or explosion...

Страница 2: ...Reflector Assembly 20 Baffle Assembly and Placement 22 Final Heater Assembly 23 Venting 24 Optional Unvented Operation 31 Combustion Air Requirements 32 Separated Combustion Systems 33 Combustion Air...

Страница 3: ...0 120 6 to 9 Alum Alum 20 2 5 AG2 20 75 N or LP 75 000 50 000 21 7 13 0 120 7 to 10 Alum Alum 20 2 5 AG2 20 80 N or LP 80 000 52 000 21 7 13 0 120 8 to 14 Alum Alum 20 2 5 AG2 30 65 N or LP 65 000 50...

Страница 4: ...nstall en conformit avec a derni re dition de la norme Standard for Aircraft angars ANSI NFP A 4 GARAGES PUBLICS Ce radiateur doit tre install en conformit avec la derni re dition de la norme Standard...

Страница 5: ...Flash Exhaust Switch 4 Flash Gas valve flame rect LED STATUS FAULT One flash on Normal opertion 120V pwr up No flash on 24 volt transformer 120V pwr up Steady on Module 1 Flash Ignition 2 Flash Burner...

Страница 6: ...ing and maintenance instructions thoroughly before installing or servicing this equipment Only trained qualified gas installation and service personnel may install or service this equipment Applicatio...

Страница 7: ...ces the bottom of heaters shall be installed no less than 8 ft 2 4 m above the floor Suspended or elevated heaters shall be located in spaces where they shall not be subject to damage by aircraft cran...

Страница 8: ...or cranes Storage areas with stacked materials Lights Sprinkler heads Overhead doors and tracks Dirty contaminated environment Gas and electrical lines Combustible and explosive materials Chemical st...

Страница 9: ...6 6 15 2 66 167 6 20 ft from burner 0 7 17 8 7 17 8 6 15 2 30 76 2 AG2 40 50 125 N P 0 20 50 8 20 50 8 6 15 2 76 193 45 58 147 3 8 20 3 10 25 4 76 193 with 1 side shield 0 42 106 7 8 20 3 6 15 2 76 1...

Страница 10: ...frared radiant heating system consider the following Has the building s heat loss been evaluated Does the design meet the needs of the space Have recommended mounting heights been observed Have all cl...

Страница 11: ...Tube Config LxW Recommended Mounting Height ft Distance Between Heaters ft Dimension A Distance Between Heater Rows ft Dimension B Maximum Distance Between Heaters and wall ft Dimension C Figure 3 1 M...

Страница 12: ...ions for hanging points NOTE If the available hanging points do not allow for the recommended spacing then additional hangers P N TP 19B may be necessary The spacing between the burner control box mou...

Страница 13: ...stion chamber s is located on the tube Stainless Steel Tube Clamp 150 MBH models only Refer to page 18 for U bend configuration dimensions Model requires 5EA SUB accessory package when installing in a...

Страница 14: ...it is securely attached NOTE Threaded rod and turnbuckles may be used 6 Attach hangers to chains Adjust chain lengths until radiant tubing is level and equal weight distribution is achieved Chains mus...

Страница 15: ...45 degree angle with two suspension points using two Brass Knuckle P N BK fittings 1 double loop chains and S hooks U Tubes can be mounted from a single suspension point using a Single Mounting Brack...

Страница 16: ...titanium combustion chamber with yellow identification tag 2 Slide tube clamps onto radiant tubes see figure 3 7 Figure 3 6 Attach Hangers Figure 3 7 Attach Tube Clamps Hanger Welded seam faces down S...

Страница 17: ...ust end NOTE If it is difficult to mate the tubes they may be installed incorrectly 4 Center tube clamps over the seam where two radiant tube sections connect If necessary rotate tube clamps so they w...

Страница 18: ...nfigured With U Bend P N TF1B Elbow can be set in both directions Tube Clamp Tube Clamp Dimension A Dimension B P N TF1B 4 P N E6 4 8 Model Tube Length Dimension B Notes 20 ft 13 0 156 N A 30 ft 17 8...

Страница 19: ...clamp screw hook or other type of suspension anchor to hanging point 3 Attach S hook and 1 double loop chain P N THCS to anchor Check that it is securely connected 4 Attach chain assemblies and S hook...

Страница 20: ...side shield W 2 side shield s 2 ft from burner 105 000 125 000 W 1 side shield W 2 side shield s 2 ft from burner 80 000 100 000 W 1 side shield W 2 side shield s 2 ft from burner 155 000 175 000 W 1...

Страница 21: ...ccessories Reflector Accessory Description Part Number Reflectors cannot be angled when used with a reflector elbow RE U shaped reflector RU or side shield SSE Refer to the Clearance to Combustible ch...

Страница 22: ...e tabs to the center of the keyhole and rotate the baffle 90 degrees to lock the baffle sections together 5 Repeat this process with all remaining baffle sections to complete assembly Figure 3 17 Asse...

Страница 23: ...e sealant Do not use tube clamp 3 0 Installation Final Heater Assembly Stainless steel clamp on 150 000 BTU h models P N TP 220 NOTE Refer to Page 3 Specifications Chart to identify specific models co...

Страница 24: ...resistant galvanized steel of a thickness that meets the National Fuel Gas Code Minimum thickness for connectors varies depending on the pipe diameter Never vent the AG2 Series with PVC or plastic pip...

Страница 25: ...e materials For double wall vent pipe type B follow the vent manufacturer s clearance to combustibles The equivalent length for a 4 inch 90 elbow is 5 feet Avoid using more than two 90 directional cha...

Страница 26: ...diameter 4 inches greater than the vent pipe diameter must be used If there is 6 feet or more of vent pipe prior to passing through the combustible wall or floor then the metal thimble need only be 2...

Страница 27: ...nting is venting at a non positive pressure An appliance vented as a Category I is considered a fan assisted appliance and the vent system does not have to be gas tight It is recommended that the vent...

Страница 28: ...he vent run exceeds 75 of the vertical rise length e g If the vertical vent height is 10 feet the horizontal run is greater than 7 1 2 feet The vent terminates below 5 feet of the vent connection on t...

Страница 29: ...ate a minimum of 7 feet above grade level The vent terminal must be installed to prevent blockage by snow and protect building materials from degradation by flue gasses The vent cap must be a minimum...

Страница 30: ...ould be minimized Each elbow installed within the common portion of the vent carrying system reduces the maximum common vent capacity by 10 Refer to NFPA 54 IFEC tables 11 2 and 11 3 for capacity The...

Страница 31: ...electrical supply line to the heaters enabling both to function simultaneously The minimum clearance between the air intake and the exhaust terminal is 4 ft NOTE When installing in a U tube configura...

Страница 32: ...ed hydrocarbons typical sources are refrigerants solvents adhesives degreasers paints paint removers lubricants pesticides etc are present in the atmosphere High humidity Contaminants such as sawdust...

Страница 33: ...onal changes elbows in the system Seal all joints with metallic tape or silicone sealant Wrap the tape two full turns around the vent pipe Slope air intake pipe inch per foot upward or downward away f...

Страница 34: ...therwise Contact the factory for further determination of air infiltration rates Figure 3 25 Outside Combustion Air Vertical Intake Side View Roof Listed Exhaust Cap 18 in Min Combustion Air Intake Ca...

Страница 35: ...e atmosphere High humidity Contaminants such as sawdust welding smoke etc Negative building pressure Unusually tight construction where there is an air infiltration rate of less than 0 40 per hour Gas...

Страница 36: ...the main gas supply line is of proper diameter to supply the required fuel pressures If utilizing used pipe verify that its condition is clean and comparable to a new pipe Test all gas supply lines i...

Страница 37: ...nection device that allows for the heater expansion must be used The gas outlet must be in the same room as the appliance is installed and must be accessible It may not be concealed within or run thro...

Страница 38: ...osion and cause serious injury or death Test in accordance with NFPA or local codes 9 14 23cm 36cm Gas Supply Gas Supply 9 23cm 9 23cm Gas Supply Gas Supply 3 4 Gas Connection Refer to Installation Ma...

Страница 39: ...ed 14 Inches W C to the appliance Ball Valve Inlet Tap 7 14 Type 1 Hose Gas Connector formed into a U bend Adapter Drip Leg Sediment Trap Heater Movement Elbow Burner Control Box Side View Adapter Elb...

Страница 40: ...e pressure NOTE All factory installed gas connections have passed an approved leak test For leak testing on pressures above 1 2 PSI When leak testing with pressures above 1 2 PSI 14 inches W C the uni...

Страница 41: ...nsion Chart Exchanger length and gas input will determine overall expansion Heaters in a typical installation will expand towards both the burner and vent ends Review for proper flexible gas connectio...

Страница 42: ...FPA 70 or Canadian Electrical code CSA C22 1 Part 1 9 9 The unit is properly mounted to a permanent structure able to bear the weight of the unit 9 9 The proper mounting height is observed for the app...

Страница 43: ...C22 1 Part I Standard Wiring THERMOSTAT Ground Screw on Control Box BURNER BOX observe polarity 120 Volt Power L1 N PANEL GROUND Additional wire needed on thermostats requiring constant power 24VAC H...

Страница 44: ...LIED G FIELD SUPPLIED FIELD SUPPLIED G G BK BK W BLOWER BL IGNITOR FLAME ROD TRANSFORMER PRESSURE SWITCH STATUS LIGHT MICRO 60U 24 BK BK BK W W PK PK APS1 NO G BL Y BK R W W BK IGNITION MODULE G G G G...

Страница 45: ...V W R 2 STAGE T STAT FIELD SUPPLIED STATUS LIGHT L1 N 120VAC T STAT TERMINAL MICRO 60U 24 IGNITION MODULE BLOWER PRESSURE SWITCH FIELD SUPPLIED LIGHT STATUS W R GY G TRANSFORMER W BK IGNITOR BK GAS VA...

Страница 46: ...d interfere with the proper air circulation or that violate the listed clearance to combustibles 9 9 Manual gas shut off is ON 9 9 Electrical power is ON 9 9 Thermostat is set to desired temperature 9...

Страница 47: ...output single stage must be energized as well The thermostat determines which stage to maintain for the desired comfort level Shut Down When the thermostat is satisfied the fan will enter a two 2 min...

Страница 48: ...two types of lockout Soft Lockout The heater will attempt to light three times In the event of a failed attempt to light APS air flow valve no flame sense etc the heater will enter a soft lockout peri...

Страница 49: ...This page intentionally left blank AG2 Series 49...

Страница 50: ...the secondary side of the external transformer Is there 24V to the thermostat Yes Yes No Yes No No Yes Yes No Is the power across the left terminal of the 24V plug and ground screw on the burner cont...

Страница 51: ...ntrol Box 24 Volts Repair thermostat or wiring from thermostat to heater Is there 24V across the TH and ground terminals on the circuit board Correct wiring Is the circuit board sending 120V to the fa...

Страница 52: ...then shut off Does the burner come on and turn off immediately 1 or 2 seconds Check to make sure gas pressure is within minimum and maximum inputs as indicated on heater s rating plate Is gas pressur...

Страница 53: ...re 24V across the GROUND and HIGH HIGH to COM on heaters with optional HLRB relay on the terminal strip located on the outside of the control box Repair or replace faulty wiring or thermostat Replace...

Страница 54: ...becomes a problem installation of outside air intake ducts for combustion is recommended Combustion air intake system when applicable Check for blockage and or leakage Check the outside termination an...

Страница 55: ...This page intentionally left blank AG2 Series 55...

Страница 56: ...ar Igniter TP 11 Glo Bar Igniter Box TP 55A Fan Blower TP 12 Glo Bar Igniter Box Cover TP 65I 36 Interlocking Turbulator Baffle TP 13 8 x 1 2 Self Drilling Screw TP 68B Large Strain Relief Bushing wit...

Страница 57: ...Harness TP 828 Yellow Operational Indicator Light TP 217 Pressure Switch Barb TP 832 Thermostat Terminal Strip TP 218 Differential Switch Vinyl Sensing Tube ex HL 75N 36G54 224 Gas Valve NG Assembly...

Страница 58: ...ges is expressly disclaimed Brant Radiant Heaters Limited s liability in all events is limited to and shall not exceed the purchase price paid Warranty Disclaimer Brant Radiant Heaters Limited has mad...

Страница 59: ..._______________________________________________ ___________________________________________________________________________________ ____________________________________________________________________...

Страница 60: ...r death Consult your local fire marshall and or insurance carrier if unsure of your application Interdit pour usage r sidentiel Ne pas utiliser cet appareil la maison dan les chambres coucher dan les...

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Содержание AG2-20-65

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