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reference images - damage

12/1/2003

ND-552

SelectTech Dumbbell

Trouble Shooting

Reference Images

Nautilus Health & Fitness Group

The three pictures above illustrate the potential damage that may occur to a dumbbell that has had a significant drop.  If the

customer determines that a certain weight plate is not being selection at a weight setting where it should be selected, they

should examine the individual selection collars for any damage similar to these images.  This is an indication of a large

impact and such damage is most likely to occur on the 2.5 or 5 lbs plates.  It is critical that a dumbbell handle with such

damage be removed from service and replaced.  Generally such damage is will be the result of a drop in excess of those

covered by the warranty.

If the Serial Number for a damaged handle starts with 3023B it is possible that the damage occurred from a drop within the

12 inch height restriction of the warranty. This first production lot used Nylon 6 material which was later changed to Nylon

66 result in superior resistance to such damage.  In the case of a 30323B serial number a more forgiving interpretation of

the warranty limitations is suggested.

If a customer calls about a dropped handle but nothing seems damaged, they should set the dumbbell to 5 lbs, remove the

handle from the base and very carefully apply some pressure to all the selection collars while looking for any damage as

illustrated in the images above.  It is important to apply some pressure to each selection collar parallel to the dumbbell

handle  (back and forth) to confirm if there are any cracks in the material that are not obvious. This should be done at

several locations around each collar.  An inspection of each weight plate should also be performed and is covered later.  It

there is any question about the integrity of the collars, the dumbbell should be replaced.

The weight plate images above illustrate the type of damage one might see after a dropped dumbbell.  Obviously the

surface upon which the dumbbell is dropped will greatly affect the damage the weight plates incur.  In a very severe drop

one might see damage to the selection tongue as illustrated in the first image.  This is clearly from a very significant and

likely repeated drop.  This plate must be replaced.  In the second image you can see some deformation of the plastic and

also the stressed material (white color).  This plate may only have cosmetic damage and be totally usable.  As long as the

cover is not split and the plate fits in the base without any added resistance it is probably in good working order despite the

damage.  The last image shows deformation from a drop as well as a split in the ultra sonic welded plastic.  This plate may

still function but the split weld will allow moisture to reach the core and could start rusting.  It is strongly recommended that

this plate be replaced.

Содержание 1090 DUMBBELLS

Страница 1: ...220 552 1090 DUMBBELLS and BDS1642 BDS552 STAND Service Manual Patent 6 422 979 other USA and Foreign Patents Pending PN 001 6872 Rev B 03 2007...

Страница 2: ...el will result in voiding of the warranty If you are a consumer and require technical support to resolve a problem with your Bowflex SelectTech Dumbbell Set please call Nautilus Customer Service at 80...

Страница 3: ...ooting BD220 552 AND1090 Dumbbell Troubleshooting Guide BD220 520 and 1090 Dumbbell 4 Troubleshooting Guide BDS552 and BDS1642 2 1 stand 5 Troubleshooting Flowcharts 7 Reference Images Damage 13 Refer...

Страница 4: ......

Страница 5: ...gers under the age of 18 must always have parental supervision and instruction on the use of this product 4 Inspect the dumbbells prior to each use Do not use a dumbbell with worn or damaged parts 5 P...

Страница 6: ...ifications BD552 Dumbbell Assembly Footprint WEIGHT 58 LBS 26 4 KG 153 4 9 8 BD1090 Dumbbell Assembly Footprint WEIGHT 98 lbs 44 5 kg 17 5 10 9 5 BD220 Dumbbell Assembly Footprint WEIGHT 55 12 LBS 25...

Страница 7: ...Product specifications 7EIGHT 0LATE 3ELECTION 4ONGUE...

Страница 8: ...ted those plates remaining in the dumbbell base are in their correct spots and have not been moved to a different support slot This may be blocking the dumbbell from fitting back into the base 3 See s...

Страница 9: ...or Adjustable Wrench Steps 1 1 Unscrew the Towel Bar 9 from the Dumbbell Platform 7 8 Set the hardware safely aside 1 2 Unscrew the Dumbbell Platforms 7 and 8 from the stand Legs 1 Set the hardware f...

Страница 10: ...be on the left hand side and the R sticker should be on the right hand side However the platforms may be mislabeled or the stickers may be missing 1 4 Attach the Towel Bar 9 to the Dumbbell Platforms...

Страница 11: ...on a NDCS 552 Stand YES Rotate dumbbell 180 degrees on stand Confirm that rubbing still occurs Sometime base orientation will resolve rubbing and may be acceptable solution for customer NO YES Check t...

Страница 12: ...he following steps will help determine if the test is being performed correctly to identify if the dumbbell is performing to specifications and if there is a problem what might be causing it TEST PROC...

Страница 13: ...andle YES Carefully pull on the weight plate s that were lifted with the handle they should not be attached to the handle you should be able to pull them free Reinstall the removed plates back into th...

Страница 14: ...mething out of position in the assembly that is causing the interference Problem User cannot rotate the adjustment knob when the handle is in the base with weight plates The following information will...

Страница 15: ...t this time With the dumbbell out of the base attempt to rotate one of the adjustment knobs repeat step for the other side Knob will rotate Replace Handle Return handle to Nautilus for inspection Knob...

Страница 16: ...nstall the handle so that the adjustment knobs are now on the other side of the dumbbell Repeat first test to see if smallest plate is still incorrectly selected on the same side of the dumbbell as be...

Страница 17: ...ly apply some pressure to all the selection collars while looking for any damage as illustrated in the images above It is important to apply some pressure to each selection collar parallel to the dumb...

Страница 18: ...ecome loose or is not fully tightened at the factory the customer can tighten this themselves It is critical that the customer not remove BOTH screws from the covers on the handle assembly There is a...

Страница 19: ...event be liable for incidental or consequential losses damages or expenses in connection with its exercise products Nautilus Inc s liability hereunder is expressly limited to the replacement of goods...

Страница 20: ...ax 800 898 9410 CORPORATE HEADQUARTERS Nautilus Inc World Headquarters 16400 S E Nautilus Drive Vancouver Washington USA 98683 Phone 800 NAUTILUS INTERNATIONAL CUSTOMER SERVICE SWITZERLAND OFFICE Naut...

Страница 21: ...e visit www Nautilus com 2005 Nautilus Inc All Rights Reserved Nautilus Bowflex the Bowflex lgog and SelectTech are either registered trademarks or trademarks of Nautilus Inc Nautilus Inc World Headqu...

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