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12

TroubleshooTing flowcharTs

12/1/2003

ND-552

SelectTech Dumbbell

Trouble Shooting

Smallest Weight Plate

(1.25lbs) Lifting With Handle

When Not Selected

Nautilus Health & Fitness Group

Explanation: 

Due to the very low weight of the smallest weight plate (1.25 lbs) it is possible that this

plate, in some circumstances might be lifted with the dumbbell when it should not be.  This is not

desirable since the plate is not actually selected by the inner discs and is therefore not retained and

could fall from the handle.

Problem:

 User removes handle from base and smallest plate (1.25 lbs) is lifted when it should not be.

Examples are the 5 lbs / 10 lbs / 20 lbs settings; these selections do not involve the 1.25 lbs plate.

The following information will help you determine what may be causing the problem, how to resolve it

and to return the unit to proper functioning condition.

Determine conditions under which the smallest

weight plate (1.25 lbs) is incorrectly selected

when the handle is removed from the base.

Does it happen at the 5 lbs or 10 lbs or 20 lbs or

all three?

Set the handle to 5 lbs for both

adjustment knobs.  Remove handle from

base.  Rotate handle position and

reinstall the handle so that the

adjustment knobs are now on the other

side of the dumbbell.

Repeat first test to see if smallest plate is still incorrectly

selected on the same side of the dumbbell as before. If

the plate that was a problem before, is no longer a

problem the issue may reside with the handle not the

plate

Since the plate that was sticking is no

longer sticking after rotating the

handle we must test the opposite

side.  Check the opposite side to see

if the small plate on that end is

incorrectly selected and picked up

with the handle

NO - plate no longer sticking

YES - still problem

The problem may be resolved by applying a light coat of silicon

lubricant such as Schwinn Fit-Tech Lube to the outer surface of

the plastic.  If this fails to resolve problem then:

REPLACE 1.25 LBS WEIGHT PLATE

Since the sticking problem has moved

with the position of the dumbbell

handle it seems the problem is a

tolerance issue with the handle.  The

problem may be resolved by applying

a light coat of silicon lubricant such as

Schwinn Fit-Tech Lube to the outer

surface of the plastic.  If this fails to

resolve problem then:

REPLACE HANDLE

YES - sticking

Example of 1.25 lbs plate wedged in backwards.

Selection tongue on wrong side and only held in

with friction.  User can simply pull plate out by

hand.

Smallest weight Plate (1.25 lbs.) Lifting with Handle when Not Selected

Содержание 1090 DUMBBELLS

Страница 1: ...220 552 1090 DUMBBELLS and BDS1642 BDS552 STAND Service Manual Patent 6 422 979 other USA and Foreign Patents Pending PN 001 6872 Rev B 03 2007...

Страница 2: ...el will result in voiding of the warranty If you are a consumer and require technical support to resolve a problem with your Bowflex SelectTech Dumbbell Set please call Nautilus Customer Service at 80...

Страница 3: ...ooting BD220 552 AND1090 Dumbbell Troubleshooting Guide BD220 520 and 1090 Dumbbell 4 Troubleshooting Guide BDS552 and BDS1642 2 1 stand 5 Troubleshooting Flowcharts 7 Reference Images Damage 13 Refer...

Страница 4: ......

Страница 5: ...gers under the age of 18 must always have parental supervision and instruction on the use of this product 4 Inspect the dumbbells prior to each use Do not use a dumbbell with worn or damaged parts 5 P...

Страница 6: ...ifications BD552 Dumbbell Assembly Footprint WEIGHT 58 LBS 26 4 KG 153 4 9 8 BD1090 Dumbbell Assembly Footprint WEIGHT 98 lbs 44 5 kg 17 5 10 9 5 BD220 Dumbbell Assembly Footprint WEIGHT 55 12 LBS 25...

Страница 7: ...Product specifications 7EIGHT 0LATE 3ELECTION 4ONGUE...

Страница 8: ...ted those plates remaining in the dumbbell base are in their correct spots and have not been moved to a different support slot This may be blocking the dumbbell from fitting back into the base 3 See s...

Страница 9: ...or Adjustable Wrench Steps 1 1 Unscrew the Towel Bar 9 from the Dumbbell Platform 7 8 Set the hardware safely aside 1 2 Unscrew the Dumbbell Platforms 7 and 8 from the stand Legs 1 Set the hardware f...

Страница 10: ...be on the left hand side and the R sticker should be on the right hand side However the platforms may be mislabeled or the stickers may be missing 1 4 Attach the Towel Bar 9 to the Dumbbell Platforms...

Страница 11: ...on a NDCS 552 Stand YES Rotate dumbbell 180 degrees on stand Confirm that rubbing still occurs Sometime base orientation will resolve rubbing and may be acceptable solution for customer NO YES Check t...

Страница 12: ...he following steps will help determine if the test is being performed correctly to identify if the dumbbell is performing to specifications and if there is a problem what might be causing it TEST PROC...

Страница 13: ...andle YES Carefully pull on the weight plate s that were lifted with the handle they should not be attached to the handle you should be able to pull them free Reinstall the removed plates back into th...

Страница 14: ...mething out of position in the assembly that is causing the interference Problem User cannot rotate the adjustment knob when the handle is in the base with weight plates The following information will...

Страница 15: ...t this time With the dumbbell out of the base attempt to rotate one of the adjustment knobs repeat step for the other side Knob will rotate Replace Handle Return handle to Nautilus for inspection Knob...

Страница 16: ...nstall the handle so that the adjustment knobs are now on the other side of the dumbbell Repeat first test to see if smallest plate is still incorrectly selected on the same side of the dumbbell as be...

Страница 17: ...ly apply some pressure to all the selection collars while looking for any damage as illustrated in the images above It is important to apply some pressure to each selection collar parallel to the dumb...

Страница 18: ...ecome loose or is not fully tightened at the factory the customer can tighten this themselves It is critical that the customer not remove BOTH screws from the covers on the handle assembly There is a...

Страница 19: ...event be liable for incidental or consequential losses damages or expenses in connection with its exercise products Nautilus Inc s liability hereunder is expressly limited to the replacement of goods...

Страница 20: ...ax 800 898 9410 CORPORATE HEADQUARTERS Nautilus Inc World Headquarters 16400 S E Nautilus Drive Vancouver Washington USA 98683 Phone 800 NAUTILUS INTERNATIONAL CUSTOMER SERVICE SWITZERLAND OFFICE Naut...

Страница 21: ...e visit www Nautilus com 2005 Nautilus Inc All Rights Reserved Nautilus Bowflex the Bowflex lgog and SelectTech are either registered trademarks or trademarks of Nautilus Inc Nautilus Inc World Headqu...

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