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TroubleshooTing flowcharTs

12/1/2003

ND-552

SelectTech Dumbbell

Trouble Shooting

Dumbbell Handle Slipping

During Test of Locking

Mechanism

Nautilus Health & Fitness Group

Explanation: 

In the Owner’s Manual there are instructions how to test for correction function of the internal

locking mechanism of the SelectTech Dumbbell.  This mechanism is designed to assure the user has fully

and correctly selected the desired weight plates and then to retain the plates when the dumbbell is out of the

base.  This test is to be performed on a new dumbbell right out of the box and then periodically after that to

assure continued function.

Problem:

 Should the dumbbell handle “fail” this test the consumer is instructed to contact Nautilus for

service.  We must determine if the “failure” is truly an issue with the dumbbell itself, or how the user is

performing the test.  We must also diagnose why the dumbbell is not performing to expectations and then

correct the problem.

The following steps will help determine if the test is being performed correctly, to identify

if

 the dumbbell is

performing to specifications and if there is a problem, what might be causing it.

TEST PROCEDURE

Refer to Owner’s Manual Page

7

. for

test procedure

Failure suspected

Test FAIL confirmed

Test considered PASS

Dumbbell in working order and may

continue to be used.

Determine the level of force required to cause dumbbell

to slip from locking mechanism.  The function of the

locking mechanism to alert the user that the weight

selection was not correctly and fully accomplished.  As

indicated in the manual the user should not attempt to

forcefully cause the dumbbell to separate from the base.

If there is light resistance, enough to cause the user to

hesitate in lifting the dumbbell, the unit is working within

specification.  If the dumbbell slips and can be pulled

from the base without significant force, then it has failed

the test.

If serial number starts with 3023B

then REPLACE BASE

If serial number is later than 3023B

then REPLACE HANDLE.

 Return old handle or base to Nautilus

for inspection

Dumbbell Handle Slipping During Test of Locking Mechanism

Содержание 1090 DUMBBELLS

Страница 1: ...220 552 1090 DUMBBELLS and BDS1642 BDS552 STAND Service Manual Patent 6 422 979 other USA and Foreign Patents Pending PN 001 6872 Rev B 03 2007...

Страница 2: ...el will result in voiding of the warranty If you are a consumer and require technical support to resolve a problem with your Bowflex SelectTech Dumbbell Set please call Nautilus Customer Service at 80...

Страница 3: ...ooting BD220 552 AND1090 Dumbbell Troubleshooting Guide BD220 520 and 1090 Dumbbell 4 Troubleshooting Guide BDS552 and BDS1642 2 1 stand 5 Troubleshooting Flowcharts 7 Reference Images Damage 13 Refer...

Страница 4: ......

Страница 5: ...gers under the age of 18 must always have parental supervision and instruction on the use of this product 4 Inspect the dumbbells prior to each use Do not use a dumbbell with worn or damaged parts 5 P...

Страница 6: ...ifications BD552 Dumbbell Assembly Footprint WEIGHT 58 LBS 26 4 KG 153 4 9 8 BD1090 Dumbbell Assembly Footprint WEIGHT 98 lbs 44 5 kg 17 5 10 9 5 BD220 Dumbbell Assembly Footprint WEIGHT 55 12 LBS 25...

Страница 7: ...Product specifications 7EIGHT 0LATE 3ELECTION 4ONGUE...

Страница 8: ...ted those plates remaining in the dumbbell base are in their correct spots and have not been moved to a different support slot This may be blocking the dumbbell from fitting back into the base 3 See s...

Страница 9: ...or Adjustable Wrench Steps 1 1 Unscrew the Towel Bar 9 from the Dumbbell Platform 7 8 Set the hardware safely aside 1 2 Unscrew the Dumbbell Platforms 7 and 8 from the stand Legs 1 Set the hardware f...

Страница 10: ...be on the left hand side and the R sticker should be on the right hand side However the platforms may be mislabeled or the stickers may be missing 1 4 Attach the Towel Bar 9 to the Dumbbell Platforms...

Страница 11: ...on a NDCS 552 Stand YES Rotate dumbbell 180 degrees on stand Confirm that rubbing still occurs Sometime base orientation will resolve rubbing and may be acceptable solution for customer NO YES Check t...

Страница 12: ...he following steps will help determine if the test is being performed correctly to identify if the dumbbell is performing to specifications and if there is a problem what might be causing it TEST PROC...

Страница 13: ...andle YES Carefully pull on the weight plate s that were lifted with the handle they should not be attached to the handle you should be able to pull them free Reinstall the removed plates back into th...

Страница 14: ...mething out of position in the assembly that is causing the interference Problem User cannot rotate the adjustment knob when the handle is in the base with weight plates The following information will...

Страница 15: ...t this time With the dumbbell out of the base attempt to rotate one of the adjustment knobs repeat step for the other side Knob will rotate Replace Handle Return handle to Nautilus for inspection Knob...

Страница 16: ...nstall the handle so that the adjustment knobs are now on the other side of the dumbbell Repeat first test to see if smallest plate is still incorrectly selected on the same side of the dumbbell as be...

Страница 17: ...ly apply some pressure to all the selection collars while looking for any damage as illustrated in the images above It is important to apply some pressure to each selection collar parallel to the dumb...

Страница 18: ...ecome loose or is not fully tightened at the factory the customer can tighten this themselves It is critical that the customer not remove BOTH screws from the covers on the handle assembly There is a...

Страница 19: ...event be liable for incidental or consequential losses damages or expenses in connection with its exercise products Nautilus Inc s liability hereunder is expressly limited to the replacement of goods...

Страница 20: ...ax 800 898 9410 CORPORATE HEADQUARTERS Nautilus Inc World Headquarters 16400 S E Nautilus Drive Vancouver Washington USA 98683 Phone 800 NAUTILUS INTERNATIONAL CUSTOMER SERVICE SWITZERLAND OFFICE Naut...

Страница 21: ...e visit www Nautilus com 2005 Nautilus Inc All Rights Reserved Nautilus Bowflex the Bowflex lgog and SelectTech are either registered trademarks or trademarks of Nautilus Inc Nautilus Inc World Headqu...

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