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Fig. 12-1: NY4053 system housing

38/45
Description of the System Housing

NYCe 4000 Multi-axis motion control

system

Bosch Rexroth AG R911337318_Edition 09

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Содержание Rexroth NYCe 4000

Страница 1: ...NYCe 4000 Multi axis motion control system Standard Housings NY40x3 Instructions R911337318 Edition 09 ...

Страница 2: ...tion reproduction editing distribution as well as in the event of applications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product...

Страница 3: ...y Instructions 6 3 1 Safety instructions structure 6 3 2 Explaining signal words and safety alert symbols 6 4 Intended Use 7 5 Accessories Spare Parts and Wear Parts 7 6 Ambient Conditions 8 7 Technical Data 8 7 1 General 8 7 2 24V Power supply ratings 8 7 3 Drive power supply ratings 9 7 4 Motor connector ratings 9 8 Standards 10 8 1 Used standards 10 8 2 CE marking 10 8 3 UL certification 11 8 4...

Страница 4: ... 10 2 Mechanical dimensions 21 10 3 Mechanical installation of the system housing 33 10 4 Protective Earth connection 34 10 5 Motor connection 34 10 6 Encoder connection 36 10 7 Configuration 36 10 8 Mechanical removal of the system housing 37 11 Commissioning 37 12 Description of the System Housing 37 13 Diagnosis 39 14 IT security 39 15 Maintenance 39 16 Disposal 40 16 1 Products 40 16 2 Packagi...

Страница 5: ...Page 18 Appendix Declaration of Conformity 42 NYCe 4000 Multi axis motion control system III Table of Contents R911337318_Edition 09 Bosch Rexroth AG ...

Страница 6: ...IV NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 7: ...est Machine operator Maintenance technician Service Operate Maintain Remove faults Create the NC program Mechanic electrician Disposal company Dismount Dispose Fig 1 1 Target groups product phases and activities 1 2 Intended audience This document explains technical and service personnel of the machine builder how to safely install the system housing mechanically and electrically This document is ...

Страница 8: ...13 NYS04 2 ST 02 ULNN NY4023 NYS04 2 ST 03 ULNN NY4033 NYS04 2 ST 04 ULNN NY4043 NYS04 2 ST 05 ULNN NY4053 1 6 Further available documentation The following documentation contains detailed information Use the listed documentation or a newer version if available Title and type code Material number Rexroth NYCe 4000 Hardware System Manual DOK NY4000 HW SYSTEM PRRS EN E R911337671 Rexroth NYCe 4000 S...

Страница 9: ... drive modules NYS04 2 ST 03 ULNN NY4033 has 3 slots for drive modules NYS04 2 ST 04 ULNN NY4043 has 4 slots for drive modules NYS04 2 ST 05 ULNN NY4053 has 5 slots for drive modules Fig 2 1 View of the NYS04 2 ST 05 ULNN NY4053 The Power Marking label indicates the rating of the system housing and other information NYCe 4000 Multi axis motion control system 3 45 Product Identification and Scope o...

Страница 10: ... Main 12 13 11 POWER INPUT MNR TYP IP20 8 I C B H T V Fig 2 2 Power marking label 1 Logotype 2 Type code 3 Division number plant number 4 Change index 4 45 Product Identification and Scope of Delivery NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 11: ... 5 minute discharge time delay to be certain that voltages are below 60 V before undertaking any actions with the product Fig 2 4 Documentation label Consult the documentation for detailed information Tab 2 2 Labels on the system housing 2 2 Scope of delivery The product delivery consists of the following items NYS04 2 ST 01 ULNN NY4013 system housing material number R911172904 or NYS04 2 ST 02 UL...

Страница 12: ...3 2 Explaining signal words and safety alert symbols The safety instructions in this documentation contain specific signal words danger warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 2011 The signal word is meant to draw the reader s attention to the safety instruction and signifies the degree of danger The safety alert symbol a triangle with an exclamation ...

Страница 13: ...tional safety on board This means that all precautions for a safe operation must be ensured by external components 5 Accessories Spare Parts and Wear Parts The following accessories are available for these system housings Type code Material number Description NYA04 1 FAN 1DRV NY4922 00 R911328062 Fan unit 1 drive slot NYA04 1 FAN 2DRV NY4922 10 R911325083 Fan unit 2 drive slots NYA04 1 FAN 3DRV NY...

Страница 14: ... direction is required above and below the system housing for a distance of minimal 10 cm for forced cooled systems and 20 cm for convection cooled systems If convection cooling is used instead of forced cooling the system housing must be installed vertical to ensure sufficient free air flow through the ventilation holes In particular bend cables away from the ventilation holes as near to the conn...

Страница 15: ...ratings 7 4 Motor connector ratings The motor connector ratings for the NY4120 and NY4140 modules DPx are specified in the following tables Motor connector Mx 0 Motor type UN IN Fan IN Natural convection BLAC motor DC 3x 0V 150V 0 7Arms 0 3Arms BLDC motor DC 3x 0V 150V 0 7Arms 0 3Arms Stepper motor DC 4x 0V 75V 0 7Arms 0 3Arms DC motor DC 2x 0V 75V 0 7Arms 0 3Arms Tab 7 3 Motor connector Mx 0 rati...

Страница 16: ...or type and connection UN IN Fan IN Natural convection DC motor unbalanced DC 0V 24V 0 2Arms 0 1Arms Tab 7 6 Motor connector Mx 1 ratings 8 Standards 8 1 Used standards The components of the system housing correspond to the following standard IEC61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements IEC61000 6 2 2005 Immunit...

Страница 17: ...facturer of the product intended for the final user EMC Directive 2014 30 EU Maintaining the EMC directive presuppose an EMC adapted installation of the devices within the installation of the machine The complied limit values and standards are specified in the Rexroth Manual of associated product The regulations for the structure and the installation in this manual must be maintained and realized ...

Страница 18: ...any modification by the customer to the system housing the UL compliance is to be verified 8 4 China RoHS 2 marking Fig 8 3 China RoHS 2 logo The system housings NYS04 2 ST 01 ULNN NY4013 NYS04 2 ST 02 ULNN NY4023 NYS04 2 ST 03 ULNN NY4033 NYS04 2 ST 04 ULNN NY4043 NYS04 2 ST 05 ULNN NY4053 comply with the requirements of the Administrative Measures for the Restriction of the Use of Hazardous Subs...

Страница 19: ...drive power slot 0 1 NY4130 drive power slot 2 NY4130 drive power slot 2 3 NY4130 drive power slot 3 4 8 pin male Phoenix Contact MC 1 5 8 STF 3 5 DP 0 DP 1 DP 2 DP 3 DP 4 NY4120 NY4140 drive power for each drive slot 5 pin male Phoenix Contact MSTB 2 5 5 STF 5 08 M0 0 M0 1 M1 0 M1 1 M2 0 M2 1 M3 0 M3 1 M4 0 M4 1 Motor connector 2 connectors for each slot 7 pin male Phoenix Contact IC 2 5 7 STF 5 ...

Страница 20: ...t DP NY4130 2 3 is only on the NYS04 2 ST 04 ULNN NY4043 Tab 9 1 System housing connections 9 2 24V System Power supply connection The connector 24V SYSTEM connects the 24V power supply to the system housing for all modules in the module holder The system housing has no provisions against wrong polarity connection of the 24V System power supply NOTICE Observe the correct polarity of the power supp...

Страница 21: ...rmation 9 4 Fan Fan connection The connector FAN is a power supply connector for the fan unit that can be installed underneath the module holder for forced cooling 9 5 CAP Capacitor connections One capacitor connection is available for each slot of the system housing Voltage on the pins of this connector can be higher than 60V DC WARNING Do not touch the pins of this connector Do not touch the rea...

Страница 22: ...is connector can be higher than 60V DC When the connector is unplugged a high voltage can remain present on the pins for 5 minutes after disconnection If the drive slot has an accompanying capacitor installed and the drive module is not installed in that slot you must wait 30 minutes DANGER Do not touch the pins of this connector Do not touch the rear side of the I O backplane The system housing h...

Страница 23: ...plication requirements of the motion profiles Fuse rating for UL fuses Drive module Drive current DC Fuse nominal DC current NY4120 12A 15A NY4130 26 26V power supply 1A 2A NY4130 15 15V power supply 2A 3A NY4140 6A 8A Tab 9 4 UL Fuse ratings Fuses must be certified for DC rating Fast Acting and have to be UL recognized under CCN JDXY2 8 Secondary fuses also have to be UL certified for DC rating F...

Страница 24: ...dules Shielded cables for motors connected to NYM04 1 2LD NNNN NY4130 drive modules are not mandatory but recommended Make sure that the motor cable of suitable AWG marking is used taking into account the number of separate wires in the cable and the maximum rated current Every motor cable must be connected on the system housing with a motor cable shield and support bracket Connect the shield at t...

Страница 25: ...nt housing If the equipment on the other end does not have metal parts connect the shield to the equipment ground All external connected inputs and outputs shall be separated from hazardous live by double or reinforced insulation Analog inputs If the analog source provides a single ended signal connect the signal wire to the positive input at the system housing and connect the equipment ground to ...

Страница 26: ...e on the connectors DIG FDIG and DIG FDIG The system housing has no provisions against wrong polarity connection of the 24V I O power supply voltage NOTICE Observe proper polarity when connecting the 24V I O power supply A fuse must be installed between the 24V SELV power supply output voltage and the 24V I O power input voltage The rating of the fuse depends on the used cables and total current C...

Страница 27: ...sing Do not apply power until the system housing is installed Power supplies must be switched on off with the disconnecting device installed in the cabinet The system housing may only be used as build in equipment in a cabinet which means that the end user must provide a suitable fire and electrical safe enclosure The safety of any system incorporating the system housing is the responsibility of t...

Страница 28: ...usings mechanical dimensions You can see the dimensions of the system housings in the following views The dimensions given in the view exclude free clearance space required for attached cables accessories and cooling requirements 22 45 Installation and Removal NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 29: ...Fig 10 1 Dimensions front view of the NYS04 2 ST 01 ULNN NY4013 NYCe 4000 Multi axis motion control system 23 45 Installation and Removal R911337318_Edition 09 Bosch Rexroth AG ...

Страница 30: ...Fig 10 2 Dimensions side view of the NYS04 2 ST 01 ULNN NY4013 24 45 Installation and Removal NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 31: ...Fig 10 3 Dimensions front view of the NYS04 2 ST 02 ULNN NY4023 NYCe 4000 Multi axis motion control system 25 45 Installation and Removal R911337318_Edition 09 Bosch Rexroth AG ...

Страница 32: ...Fig 10 4 Dimensions side view of the NYS04 2 ST 02 ULNN NY4023 26 45 Installation and Removal NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 33: ...Fig 10 5 Dimensions front view of the NYS04 2 ST 03 ULNN NY4033 NYCe 4000 Multi axis motion control system 27 45 Installation and Removal R911337318_Edition 09 Bosch Rexroth AG ...

Страница 34: ...Fig 10 6 Dimensions side view of the NYS04 2 ST 03 ULNN NY4033 28 45 Installation and Removal NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 35: ...Fig 10 7 Dimensions front view of the NYS04 2 ST 04 ULNN NY4043 NYCe 4000 Multi axis motion control system 29 45 Installation and Removal R911337318_Edition 09 Bosch Rexroth AG ...

Страница 36: ...Fig 10 8 Dimensions side view of the NYS04 2 ST 04 ULNN NY4043 30 45 Installation and Removal NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 37: ...Fig 10 9 Dimensions front view of the NYS04 2 ST 05 ULNN NY4053 NYCe 4000 Multi axis motion control system 31 45 Installation and Removal R911337318_Edition 09 Bosch Rexroth AG ...

Страница 38: ...Fig 10 10 Dimensions side view of the NYS04 2 ST 05 ULNN NY4053 32 45 Installation and Removal NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 39: ...convection cooled system The indication line B represents the bottom of the fan unit not shown in the figure for a forced cooled system Bend all cables connected below the module holder away from the ventilation holes as near to the connectors as possible Free clearance space in front of the module holder is needed for the optional strain relief bracket s and for bending network connection cable s...

Страница 40: ...threaded earth post is mandatory The protective earth connection must be connected before any other cables are connected to the system housing The protective earth connection must be realized using an as short as possible cable or better a braided band with a faston at the system housing side The protective earth connection is fastened on the M5 threaded post on the system housing using a ring the...

Страница 41: ...onnecting the wires of the motor cable Use the tie wrap with the EMC gasket C to clamp the shield of the cable against the metal bracket Use the standard tie wrap D to attach the cable firmly onto the metal bracket 3 Put the hook of the shield and support bracket F into the slit at the left side of the header on the metal base of the system housing Lock the shield and support bracket F onto the ba...

Страница 42: ...s located In all system housings the slot on the leftmost side is called MCU and is a slot dedicated for the installation of the Motion Control Unit MCU The adjacent slots at the right side of the MCU module in the module holder are general purpose drive slots called DRV0 DRV1 etc These drive slots can accept any of the following drive modules NYM04 1 2PW NNNN NY4120 NYM04 1 2LD NNNN NY4130 NYM04 ...

Страница 43: ... the 24V System power supply connector Finally disconnect all remaining connectors and protective earth connections Remove the screws that mount the system housing on the metal surface in the machine 11 Commissioning Check that the system housing is mechanically solid mounted in the machine Verify that the protective earth connection is correctly connected Check that proper cabling is used Check t...

Страница 44: ...4 2 3 1 16 15 4 14 9 10 13 11 12 12 12 12 12 11 11 11 11 Fig 12 1 NY4053 system housing 38 45 Description of the System Housing NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 45: ...15 NY4130 drive power connector slot DRV0 and slot DRV1 16 NY4130 drive power connector slot DRV2 Tab 12 1 NY4053 system housing identification legend 13 Diagnosis No diagnosis is available for the system housing 14 IT security The operation of installations systems and machines requires the implementation of an integral concept for state of the art IT security Bosch Rexroth products are part of t...

Страница 46: ...products do not contain any hazardous substances that they can release in the case of appropriate use Normally there are not any negative effects on the environment to be expected Materials contained in the products Electronic devices Electronic devices mainly contain steel aluminum copper synthetic materials electronic components and modules Recycling Due to their high content of metal most of th...

Страница 47: ...rvice Please check the internet company addresses for hotline call numbers in other countries 17 2 Addresses You can find the addresses of our companies on www boschrexroth com On the website you can also find additional information for service repair for example supplier addresses and training Please contact your nearest supplier or representative in your country first before contacting Service D...

Страница 48: ... Appendix Declaration of Conformity Fig 18 1 EU Declaration of conformity page 1 42 45 Appendix Declaration of Conformity NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 49: ...Fig 18 2 EU Declaration of conformity page 2 NYCe 4000 Multi axis motion control system 43 45 Appendix Declaration of Conformity R911337318_Edition 09 Bosch Rexroth AG ...

Страница 50: ...44 45 NYCe 4000 Multi axis motion control system Bosch Rexroth AG R911337318_Edition 09 ...

Страница 51: ...Notes NYCe 4000 Multi axis motion control system 45 45 ...

Страница 52: ...th AG P O Box 13 57 97803 Lohr a Main Germany Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911337318 R911337318 DOK NY4000 SYST 40X3 IT09 EN P ...

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