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6.8

Installation notes according to UL508c

The thermal motor protection according to UL508c can be realized in devices that are marked with

“TM included” below the nameplate. For devices without the mark “TM included” note according to

UL508c: Motor overtemperature sensing is not provided by the drive.

The connection and the parameter settings for the temperature motor supervision is described in

chapter

13.6 “Motor Temperature”,

15.4.5 “Thermo contact” and

18.5 “Motor Protection”.

For an installation according to UL508c only allowed fuses can be used for mains protection. The al-

lowed fuses are described in chapter

4 “Technical Data”.

For an installation according to UL508c the in chapter

4 “Technical Data” described maximum temper-

atures must not be exceeded.

For an installation according to UL508c only 60/75°C copper conductors are allowed to be used.

For an installation according to UL508c the devices are only allowed to be used in environments ac-

cording to Pollution Degree 2.

According to UL508c Warn- or Marking labels are not allowed to be removed.

Operating Instructions ACU

06/13

Содержание ACTIVE Cube ACU 201-01

Страница 1: ...ACTIVE CUBE Operating Instructions Frequency inverter 230 V 400 V 0 25 kW 132 kW...

Страница 2: ......

Страница 3: ...ives and guidelines to be adhered to by the operator 19 2 8 Operator s general plant documentation 19 2 9 Operator s operating staff s responsibilities 19 2 9 1 Selection and qualification of staff 19...

Страница 4: ...of Unit 54 6 4 1 Dimensioning of conductor cross section 54 6 4 1 1 Typical cross sections 54 6 4 2 Mains Connection 56 6 4 3 Motor Connection 56 6 4 3 1 Length of motor cables without filter 57 6 4...

Страница 5: ...alue Menu VAL 89 7 4 Parameter Menu PARA 90 7 5 Copy Menu CPY 91 7 5 1 Reading the Stored Information 91 7 5 2 Menu Structure 92 7 5 3 Selecting the Source 92 7 5 4 Selecting the Destination 93 7 5 5...

Страница 6: ...27 10 3 Internal values 127 10 4 Speed Sensor 1 128 10 4 1 Operation Mode Speed Sensor 1 128 10 4 2 Division marks speed sensor 1 130 10 4 3 Gear factor speed sensor 1 131 10 4 4 Filter time constant...

Страница 7: ...ramps 163 14 8 Percentage Value Ramps 166 14 9 Block Frequencies 166 14 10 Motor Potentiometer 167 14 10 1 Motorpoti MP 168 14 10 2 Motorpoti KP 168 14 10 3 Controlling the Motor via the Control Unit...

Страница 8: ...rent limits 210 17 2 Voltage controller 211 17 3 Technology Controller 216 17 4 Functions of Sensorless Control 226 17 4 1 Slip compensation 226 17 4 2 Current limit value controller 226 17 5 Function...

Страница 9: ...9 1 Actual Values of the Frequency Inverter 257 19 1 1 STO Status 259 19 2 Actual Values of the Machine 260 19 3 Actual value memory 261 19 4 Actual Values of the System 262 19 4 1 Actual System Value...

Страница 10: ...uctured according to the customer specific requirements made on the frequency inverter Quick start guide The Quick Start Guide describes the basic steps required for mechanical and electrical installa...

Страница 11: ...d Brake control for Crane and Hoist drives The products for CANopen communication comply with the specifications of the user organization CiA CAN in Automation The products for EtherCAT communication...

Страница 12: ...or existing agreement assurance or legal relationship Neither are they intended to supplement or replace such agreements assurances or legal relationships Any obligations of the manufacturer shall so...

Страница 13: ...many These user manual is intended for the operator of the frequency inverter Any disclosure or copying of this document exploitation and communication of its contents as hardcopy or electronically sh...

Страница 14: ...oubleshooting Based on their qualifi cation and or know how qualified staff must be capable of identifying defects and assessing func tions Qualified electrician The term Qualified Electrician covers...

Страница 15: ...for commercial use as per EN 61000 3 2 No capacitive loads may be connected to the frequency inverter The technical data connection specifications and information on ambient conditions are indicated o...

Страница 16: ...iscon nection device was installed by the operator Electrostatic charging Touching electronic components bears the risk of electrostatic discharges Thermal hazards Risk of accidents by hot machine pla...

Страница 17: ...hreat holding a medium risk of death or serious injury if not avoided CAUTION Identification of immediate threat holding a low risk of minor or moderate physical inju ry if not avoided NOTE Identifica...

Страница 18: ...collect all materials for reuse 2 6 6 Grounding symbol Symbol Meaning Ground connection 2 6 7 ESD symbol Symbol Meaning ESD Electrostatic Discharge can damage components and assemblies 2 6 8 Informati...

Страница 19: ...r the influence of any drugs Note the minimum age required by law Define the staff s responsibility in connection with all work on the frequency inverter clearly Work on the electrical components may...

Страница 20: ...et The duration of storage without connection to the permissible nominal voltage may not exceed one year 2 10 4 Handling and installation Do not commission any damaged or destroyed components Prevent...

Страница 21: ...tor in the DC link is dis charged Wait for at least 3 minutes after shutdown before starting electrical or mechanical work on the frequency inverter Even after this waiting time make sure that the equ...

Страница 22: ...or persons authorized by the manufacturer Check protective equipment regularly Before performing any maintenance work the machine plant must be disconnected from mains supply and secured against rest...

Страница 23: ...onger triggered In order to comply with EN 60204 it must be ensured by taking external measures that the drive does not start without prior confirmation Without a mechanical brake the drive might not...

Страница 24: ...he motor is disconnected and the motor is coasting to a standstill or has already stopped high voltages may still be present on the motor terminals Before working e g maintenance on live parts the pla...

Страница 25: ...lug in terminals for mains connection and DC linking C Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output D Standard fixtures for vertical assembly E Brief Instructions a...

Страница 26: ...or vertical assembly D Brief Instructions and Operating Instructions on CD ROM E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Please check i...

Страница 27: ...l assembly D Brief Instructions and Operating Instructions on CD ROM E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Please check incoming go...

Страница 28: ...ssembly D Brief Instructions and Operating Instructions on CD ROM E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Please check incoming goods...

Страница 29: ...X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals D Brief Instructions and Operating Instructions on CD ROM Please check incoming goods for quality quantity and nature w...

Страница 30: ...roperly Altitude of installation Up to 1000 m at rated specifications Up to 4000 m at reduced power Storage Storage according to EN 50178 BONFIGLIOLI VECTRON recommends that the unit be connected to m...

Страница 31: ...inals An overview of the settings is displayed at the last but one page of these operating instructions Technical data of control terminals Digital inputs X210A 3 X210B 2 Low Signal DC 0 3 V High Sign...

Страница 32: ...ditions Energy dissipation 2 kHz switching frequency P W 32 38 43 53 73 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel air humidi...

Страница 33: ...ent conditions Energy dissipation 2 kHz switching frequency P W 84 115 170 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel air hum...

Страница 34: ...ssipation 2 kHz switching frequency P W 200 225 310 420 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel air humidity 15 85 not con...

Страница 35: ...IP20 EN60529 Terminals A mm2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 30 35 40 46 58 68 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 S...

Страница 36: ...rotection IP20 EN60529 Terminals A mm2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 68 87 115 130 Coolant temperature Tn C 0 40 3K3 DIN IEC 721...

Страница 37: ...tection IP20 EN60529 Terminals A mm2 0 2 6 0 2 16 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 145 200 225 240 310 Coolant temperature Tn C 0 40 3K3 DI...

Страница 38: ...ns HxWxD mm 250x200x260 Weight approx m kg 8 Degree of protection IP20 EN60529 Terminals A mm2 up to 25 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 44...

Страница 39: ...ion IP20 EN60529 Terminals A mm2 up to 70 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 665 830 1080 1255 Coolant temperature Tn C 0 40 3K3 DIN IEC 721...

Страница 40: ...sembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 1600 1900 2300 2800 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport tempe...

Страница 41: ...above sea level h 4000 m max max coolant temperature 3 3 C 1000 m above sea level Mounting altitude in m above sea level Mounting altitude in m above sea level Output current in Coolant temperature in...

Страница 42: ...WARNING During assembly make sure that no foreign particles e g chips dust wires screws tools can get inside the frequency inverter Otherwise there is the risk of short cir cuits and fire The frequenc...

Страница 43: ...long side of the fixing plate in the heat sink and screwing it to the mounting plate The dimensions of the device and the installation dimensions are those of the standard device without optional com...

Страница 44: ...ts to the heat sink of the frequen cy inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitted using four thread cutting screws The dimensions of the...

Страница 45: ...M4x70 Assembly is done by screwing the two fixing brackets to the heat sink of the frequen cy inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitted...

Страница 46: ...x c c1 Assembly is done by screwing the two fixing brackets to the heat sink of the frequen cy inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitte...

Страница 47: ...by screwing the back wall of the frequency inverter to the assembly panel The dimensions of the device and the installation dimensions are those of the stand ard device without optional components an...

Страница 48: ...of the frequency inverters may be 3 5 mA According to EN 50178 a permanent connection must be provided The protective conductor cross section required for grounding the fixing plate must be selected a...

Страница 49: ...rent devices Type A to EN 50178 two phase power supply L1 L2 or three phase power supply L1 L2 L3 All current sensitive residual current devices Type B to EN 50178 Use EMC filters with reduced leakage...

Страница 50: ...panels machine frames etc must be connected by means of PE cables The shield of the control cables is to be connected to ground potential properly i e with good conductivity on both sides shield clamp...

Страница 51: ...te from the motor cable Connect the shield of this line on both sides If a brake resis tor is used the connection cable must also be shielded and the shield is to be connected to earth potential on bo...

Страница 52: ...l STOB 2nd shutdown path for safety function STO Safe Torque Off response time approx 10 ms On 10 s Off Umax DC 30 V 10 mA at DC 24 V PLC compatible F Digital output S1OUT Digital signal DC 24 V Imax...

Страница 53: ...he power supply switched off Make sure that the frequency inverter is discharged Hardware modules A B C A Control Unit KP500 Connection of the optional control unit KP500 or an interface adapter KP232...

Страница 54: ...ne protective conductor of a size of 10 mm Mains cable 10 16 mm Install one protective conductor of the same size as the mains cable Mains cable 16 35 mm Install one protective conductor of a size of...

Страница 55: ...1 12 13 15 18 0 25 kW 0 37 kW 0 55 kW 0 75 kW 1 1 kW 1 5 kW 1 85 2 2 kW 3 kW 4 kW 1 5 mm 2x1 5 mm or 1x10 mm 1 5 mm 19 21 5 5 kW 7 5 kW 2 5 mm 2x2 5 mm or 1x10 mm 2 5 mm 22 23 9 2 kW 11 kW 4 mm 2x4 mm...

Страница 56: ...one another The cables connected to the frequency inverters may not be subjected to high voltage insulation tests unless appropriate circuitry measures are taken before 6 4 3 Motor Connection DANGER...

Страница 57: ...an be used after taking appropriate technical measures e g use of low capacitance cables and output filters The following table contains recom mended values for the use of output filters Motor cable l...

Страница 58: ...drive with synchronous servomotors is not possible Use a thermal monitoring element on each motor e g PTC resistor in order to avoid damage 6 4 3 5 Speed sensor connection Install sensor cables physic...

Страница 59: ...ime Do not touch the brake resistor during operation or operational readiness of the frequency inverter Non compliance may result in skin burn Install a safeguard for protection against contact or fix...

Страница 60: ...ed from power supply the mains DC link voltage and motor terminals may still be live for some time Switch off power supply before connecting or disconnecting the keyed plug in terminals X1 and X2 Main...

Страница 61: ...G 22 16 2 0 25 1 5 mm AWG 22 16 2 X2 Star connection V W U Delta connection V W U V W U Rb2 Rb1 M 3 Connection of brake resistor with temperature switch X2 V W U Rb2 Rb1 Rb T1 Rb1 Rb2 T2 X2 Phoenix ZE...

Страница 62: ...before connecting or disconnecting the mains cable to from terminal X1 the motor cables and the brake resistor to from terminal X2 Mains connection ACU 201 4 0 to 9 2 kW and 401 5 5 to 15 0 kW ACU 20...

Страница 63: ...mm AWG 22 16 2 11 0 kW 15 0 kW 16qmm RM10 15 0 2 16 mm AWG 24 6 2 0 2 16 mm AWG 24 6 2 0 25 10 mm AWG 22 8 2 0 25 10 mm AWG 22 8 2 X2 X2 V W U Rb2 Rb1 M 3 X2 Rb T1 Rb1 Rb2 T2 V W U Rb2 Rb1 X2 4 0 kW...

Страница 64: ...nd motor terminals may still be live for some time Switch off power supply before connecting or disconnecting the mains cable to from terminal X1 the motor cables and the brake resistor to from termin...

Страница 65: ...mm AWG 20 2 2 18 5 kW 30 kW 25 6 15 00 0 5 25 mm AWG 20 4 2 1 00 25 mm AWG 18 4 2 1 5 25 mm AWG 16 4 2 X2 V W U Rb2 Rb1 M 3 X2 2 5 Nm 22 1 lb in 0 5 35 mm AWG 20 2 2 18 5 kW 30 kW 25 6 15 00 0 5 25 mm...

Страница 66: ...When the frequency inverter is disconnected from power supply the mains DC link voltage and motor terminals may still be live for some time Switch off power supply before connecting or disconnecting...

Страница 67: ...Nm 70 8 lb in Connection of brake resistor with temperature switch Wire cross section up to 70 mm 2 37 0 kW 65 0 kW threaded bolt M8x25 X2 8 Nm 70 8 lb in Rb T1 Rb1 Rb2 T2 V W U Rb2 Rb1 X2 Optional th...

Страница 68: ...ork at the unit When the frequency inverter is disconnected from power supply the mains DC link voltage and motor terminals may still be live for some time Switch off power supply before connecting or...

Страница 69: ...he inverters in this size can be purchased without brake chopper and are then not provided with the terminal Rb2 for a brake resistor connection 10 Nm 88 5 lb in U V W L1 L2 L3 Rb2 ZK ZK Star connecti...

Страница 70: ...ly be connected with the power supply switched off Verify that the frequency inverter is discharged Switch off power supply before connecting or disconnecting the control inputs and outputs Verify tha...

Страница 71: ...input S6IND Umax 30 V 10 mA at 24 V input resistance 2 3 k PLC compatible response time approx 2 ms 2 Digital input STOB 2nd shutdown path for function Safe Torque Off Umax 30 V 10 mA at 24 V input re...

Страница 72: ...the unit Use suitable external power supply units with a maximum output current of DC 30 V or use appropriate fuses to protect the unit Comply with the application manual Safe Torque Off STO especiall...

Страница 73: ...be adapted to a great range of different driving tasks The demands made of the control hardware and software are well known in the case of standard driving tasks This control terminal logic and intern...

Страница 74: ...anual Electronic Gear Position Control and Index Control 2 Application Manual Positioning 3 Application Manual Lifting Gear Drives and Load Estimation Note The control methods 2xx can be used with HTL...

Страница 75: ...nds the functionality of the sensorless control by software functions for easier adaptation to the customer s requirements in different applica tions The Technology Controller enables flow rate pressu...

Страница 76: ...ext X210A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Start of clockwise operation X210A 5 Start of anticlockwise operation X210A 6 Data set change over 1 X210A 7 Data set ch...

Страница 77: ...3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Fixed percentage value change over 1 X210A 5 no function assigned X210A 6 Data set change over 1 X210A 7 Data set change over 2 C...

Страница 78: ...GND 24 V ext X210A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Start of clockwise operation X210A 5 n M change over control function X210A 6 Data set change over 1 X210A 7 D...

Страница 79: ...precise speed and torque performance Control terminal X210A X210A 1 Voltage output 20 V or input for external power supply DC 24 V 10 X210A 2 GND 20 V GND 24 V ext X210A 3 Digital input STOA 1st shutd...

Страница 80: ...control The reference torque is represented as a percentage and it is transmitted into the corresponding operational performance of the application Change over between variable speed control and torqu...

Страница 81: ...eedback results in a precise speed and torque performance Control terminal X210A X210A 1 Voltage output 20 V or input for external power supply DC 24 V 10 X210A 2 GND 20 V GND 24 V ext X210A 3 Digital...

Страница 82: ...20 V GND 24 V ext X210A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Start of clockwise operation X210A 5 n M change over control function X210A 6 Data set change over 1 X210A...

Страница 83: ...10 X210A 2 GND 20 V GND 24 V ext X210A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Start of clockwise operation X210A 5 Start of anticlockwise operation X210A 6 Data set cha...

Страница 84: ...10A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Fixed percentage value change over 1 X210A 5 no function assigned X210A 6 Data set change over 1 X210A 7 Data set change over...

Страница 85: ...0A 2 GND 20 V GND 24 V ext X210A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Start of clockwise operation X210A 5 n M change over control function X210A 6 Data set change ove...

Страница 86: ...tact and 18 5 Motor Protection For an installation according to UL508c only allowed fuses can be used for mains protection The al lowed fuses are described in chapter 4 Technical Data For an installat...

Страница 87: ...s Display B Three digit 7 segment display to show the parameter number C One digit 7 segment display for display of the active data record direction of rotation etc D Display of the selected menu bran...

Страница 88: ...ey functions a plus between the key symbols indicates that the keys have to be pressed at the same time A comma between the key symbols indicates that the keys have to be pressed one after the other M...

Страница 89: ...T key to select the actual value The parameter is displayed includ ing its current value unit and the active data set C During commissioning operation and error analysis it is possible to monitor each...

Страница 90: ...B Use the ENT key to select the parameter The parameter is displayed including its value unit and the active data set If settings are edited in data set 0 the parameter values are changed in the four...

Страница 91: ...u open the CPY menu branch the data stored in the control unit are read out This process takes a few seconds During this time init and a progress indicator are displayed After the initialization in th...

Страница 92: ...e control unit is shown on the seven segment display Use the arrow keys to select the data source Src for the copy operation up load The data sets of the frequency inverter Src x or the files of the c...

Страница 93: ...of the control unit 1 1 Already existing files will not be offered as copy target 7 5 5 Copy Operation Before the parameter settings are transferred to the frequency inverter the individual parameter...

Страница 94: ...gh memory the data are incomplete Delete the incomplete file and date no longer needed from the control unit 5 The communication has been disturbed or interrupted repeat the copy function delete the i...

Страница 95: ...500 can be configured both via the keys of the KP 500 and via any available CM communication module For configuration and activation of the KP 500 control unit proceed as follows Activation via keyboa...

Страница 96: ...unit is initialized 7 6 2 Data transfer In order to transmit a file from the control unit to the frequency inverter proceed as follows Connect control unit KP 500 to the frequency inverter After initi...

Страница 97: ...communication module CM and communi cation takes place via this module Establish connection to frequency inverter Start communication and select parameter Program ming 34 via the communi cation conne...

Страница 98: ...led description of pa rameter Local Remote 412 7 8 Controlling the Motor via the Control Unit The control unit enables controlling the connected motor in accordance with the se lected operation mode o...

Страница 99: ...into account with lower acceleration figures Internal reference value int The drive is in operation i e output signals are present at the frequency inverter and the current actual value is displayed P...

Страница 100: ...key to switch to the sub function and stop the drive RUN Start drive alternative to control signal S2IND or S3IND STOP Stop drive alternative to control signal S2IND or S3IND CAUTION If you press the...

Страница 101: ...fication The parameters are determined by way of measurement and set accordingly You must carry out the guided commissioning procedure with cool machine because part of the machine data depends on the...

Страница 102: ...tation to the customer s requirements in different applica tions The Technology Controller enables flow rate pressure level or speed control Configuration 410 sensorless field oriented control Configu...

Страница 103: ...e is represented as a percentage and it is transmitted into the corresponding operational performance of the application The switch over between variable speed control and torque dependent control is...

Страница 104: ...vary depending on the motor which is connected The parameter Motor type 369 offers a range of motor variants with the corresponding values The verification of the entered rated values and the guided c...

Страница 105: ...quency 10 00 Hz 1000 00 Hz 50 00 376 Rated mechanical power 0 01 PFUN 10 PFUN PFUN Use the arrow keys to select the required parameter and edit the parameter val ue Use the ENT key to confirm the sele...

Страница 106: ...he guided commissioning it is dis played by the control unit Depending on the deviation from the expected parameter value either a warning or an error message is displayed To ignore the warning or err...

Страница 107: ...n order to be able to control the drive via the control unit the digital inputs S1IND STOA terminal X210A 3 and S7IND STOB terminal X210B 2 must be con nected for enabling the output WARNING The elect...

Страница 108: ...limit range Check the values entered for the parameters Rated voltage 370 Rated current 371 and Rated power 376 SA003 The value entered for parameter Rated cos phi 374 is outside of the nor mal range...

Страница 109: ...ta connection were entered the motor however is connected in star For delta operation change the motor cable connec tion For star operation check the entered rated motor values Repeat the parameter id...

Страница 110: ...ent has failed because the motor has a high slip Correct the rated motor values in parameters 370 371 372 374 375 and 376 Carry out the guided commissioning once again In case an error message is disp...

Страница 111: ...99 Hz s 5 00 Hz s NOTE The deceleration of the drive is monitored in the default parameter setting Voltage controller operation mode 670 The deceleration ramp can be extended in the case of an increa...

Страница 112: ...ting readiness of the inverter 161 Run Signal 1 Indicates enable and start command output frequen cy available 2 2 Indicates enable and start command output frequen cy available 162 Error Signal 1 Mon...

Страница 113: ...ter briefly Connect digital inputs S1IND STOA and S7IND STOB as well as S2IND Start clockwise or connect S1IND STOA and S7IND STOB as well as S3IND Start an ticlockwise Check if the motor shaft turns...

Страница 114: ...an expansion module 1 1 Only available if an expansion module is installed Dependent on the application and applied speed sensors the settings of parameters must be adapted according to the following...

Страница 115: ...requency of speed sensor 1 is displayed in Parameters 217 and 218 8 4 2 Speed sensor 2 Speed sensor 2 must be connected to an expansion module For connection func tions and detailed parameter descript...

Страница 116: ...rmed in data set 0 and the parameter values are stored in all of the four data sets identically 11 Auto set up complete DS1 The parameter values of the auto set up are stored in data set 1 12 Auto set...

Страница 117: ...ically Extended motor data are not measured 111 Complete Setup w o Para Ident DS1 The parameter values of the auto set up are stored in data set 1 Extended motor data are not meas ured 112 Complete Se...

Страница 118: ...the control unit and in the optional control software VPlus after ini tialization For the parameters required for the expansion module refer to the corre sponding operating instructions CM 232 EM IO 0...

Страница 119: ...ltage frequency ratio Configuration 111 sensorless control with technology controller Configuration 111 extends the functionality of the sensorless control by software functions for easier adaptation...

Страница 120: ...achine with speed torque control Configuration 530 extends the functionality of Configuration 510 by functions for torque dependent field oriented control The reference torque is represented as a perc...

Страница 121: ...leration Pre Control 17 5 5 x x x x x x x x x x x Field Controller 17 5 6 x x x x x x Modulation Controller 17 5 7 x x x x x x Starting behavior 12 1 x x x x x x x x x x x x x Starting current im pres...

Страница 122: ...Program ming 34 enables acknowledgment of a fault message and resetting to the factory settings The display of the control unit reads dEFLt or rE SEt and the LEDs indicate the status of the frequency...

Страница 123: ...cosine 0 01 1 00 cos N 375 Rated frequency 10 00 Hz 1000 00 Hz 50 00 Hz 376 Rated mechanical power 0 01 PFIN 10 PFIN PFIN UFIN Nominal Voltage of Frequency inverter typically 400 V or 230 V IFIN Nomi...

Страница 124: ...ached during normal operation A correct measurement will optimize the control functions Stator resistance asynchronous motor The value of the stator resistance of the synchronous motor is entered duri...

Страница 125: ...rrent 110 715 Parameter Settings No Description Min Max Fact sett 713 Magnetizing current 50 1 00 50 00 31 00 714 Magnetizing current 80 1 00 80 00 65 00 715 Magnetizing current 110 110 00 197 00 145...

Страница 126: ...should be optimized after the guided commissioning procedure In no load operation set 50 of the rated speed Change the voltage constant in small steps until parameter Rotor flux 225 displays the valu...

Страница 127: ...idered The sense of rotation can only be changed while the output stage is inhibited With the parameter Change sense of rotation 1199 the sense of direction of the com plete system motor control and e...

Страница 128: ...ther functions 12 Double evaluation without sign One channel speed sensor via track signal A the actual speed value is positive Two signal edges are evaluated per division mark The digital input S4IND...

Страница 129: ...input S4IND One signal edge is evaluated per division mark The refer ence track is connected to digital input S6IND 1032 Double evaluation sense of rot via contact with ref track One channel speed se...

Страница 130: ...ximum number of division marks Smax is defined by the frequency limit of fmax 150 kHz of the digital inputs S5IND track A and S4IND track B max n 60 max f max S for example 6000 1500 60s Hz 150000 max...

Страница 131: ...511 axis load of s Revolution axis motor of s Revolution r Denominato Factor Gear 1 EC Numerator Factor Gear 1 EC In this example parameter EC1 Gear factor Numerator 511 must be set to 2 and paramete...

Страница 132: ...otor rotates in clockwise or in anticlockwise direction With double or quadruple evaluation internal calculation for motor control is im proved The number of division marks does not change In addition...

Страница 133: ...rsion is done using the elec trical control parameters Volume flow 285 and Pressure 286 are referred to the Effective current 214 in the case of the sensorless control methods In the case of the field...

Страница 134: ...tator resistance was determined correctly Operation mode 620 Starting Behavior 0 Off At the start the voltage with the value of parameter Starting Voltage 600 is set at an output frequency of 0 Hz Aft...

Страница 135: ...op takes the current consumption of the motor at the corre sponding operating point into account and controls the frequency and voltage change by stopping the ramp The Controller status 275 signals th...

Страница 136: ...nt operating points below the frequency limit are only admissible if forced ventilated motors are used The transition to the control method of the selected configuration 30 takes place above the frequ...

Страница 137: ...eters Max Flux Formation Time 780 and Min Flux Formation Time 779 a constant flux formation time can be achieved With parameter Min Flux Formation Time 779 the minimum time for flux forming current ca...

Страница 138: ...p and Hold 20 21 22 23 24 25 26 27 Stopping behavior 3 Stop and DC brakes 30 31 32 33 34 35 36 37 Stopping behavior 4 Emergency Stop and Switch off 40 41 42 43 44 45 46 47 Stopping behavior 5 Emergenc...

Страница 139: ...The drive is brought to a standstill at the emergency stop deceleration As soon as the drive is at a standstill the inverter is disabled after a after a holding time The holding time can be set via t...

Страница 140: ...n Max Fact sett 638 Holding time stop function 0 0 s 200 0 s 1 0 s 12 3 Direct current brake Stopping behaviors 3 6 7 and the search run function include the direct current brake Depending on the sett...

Страница 141: ...can be deactivated by setting the parameters to 0 Parameter Settings No Description Min Max Fact sett 634 Amplification 0 00 10 00 1 00 635 Integral time 0 ms 1000 ms 50 ms 12 4 Auto Start WARNING Co...

Страница 142: ...ed the search is in a positive di rection clockwise field of rotation with a negative refer ence value the search is in a negative direction anti clockwise field of rotation 2 First clockw then anticl...

Страница 143: ...be set via the parameters Amplifica tion 648 and Integral Time 649 The control functions can be deactivated by setting the parameters to 0 Parameter Settings No Description Min Max Fact sett 648 Ampl...

Страница 144: ...g via definition of the posi tioning angle reference signal from speed sen sor Available in Configuration 210 510 12 6 1 Reference Positioning The feedback of the current position is referred to the r...

Страница 145: ...e same digital input Signal source 459 Function 2 S2IND neg edge The positioning starts with the change of the logic signal from 1 HIGH to 0 LOW at the reference point 3 S3IND neg edge 6 S6IND neg edg...

Страница 146: ...ol The drive is held for the Waiting time 464 after the waiting time it is accelerated in the opposite direction of rotation The position reached can be maintained for the Waiting time 464 then the dr...

Страница 147: ...the feedback evaluation is needed as well The operation modes for pa rameter Operation mode Speed sensor 2 493 are to be set to 1004 or 1104 For in formation on how to set the parameter refer to the...

Страница 148: ...cur during the positioning Parameter Settings No Description Min Max Fact sett 479 time constant positioning contr 1 00 ms 9999 99 ms 20 00 ms To make sure that the set position is maintained if a loa...

Страница 149: ...is higher than the value adjusted before The motor is positioned anticlockwise to the reference orientation if the value for the reference orientation is smaller than the value adjusted before The se...

Страница 150: ...erter the Warning Limit Heat Sink Temp 407 for the heat sink temper ature limit and the Warning Limit Inside Temp 408 as an internal temperature limit are to be parameterized The temperature value at...

Страница 151: ...ler is displayed as a warning by the control unit and the LED s Refer to chapter 15 3 8 Warning Mask and 21 3 Controller Status for a list of control lers and further possibilities to evaluate the con...

Страница 152: ...message F0400 The fault switch off can be acknowledged via the control unit or the digital input 3 Error Switch Off 1 min del The fault switch off according to operation mode 2 is delayed by one minu...

Страница 153: ...atic error acknowledgment enables acknowledgment of the faults Overcur rent F0500 Overcurrent F0507 and Overvoltage F0700 without intervention by an overriding control system or the user If one of the...

Страница 154: ...iented control methods The field oriented control method also includes the parameter Slip frequen cy 719 to limit the torque in the calculation of the machine model The rated slip calculated from the...

Страница 155: ...in Operation mode 490 are eval uated as a reference value 35 Abs Value MFI1A F2 Combination of operation modes 1 and 34 40 Abs value Motorpoti KP KP 500 is the reference value source with keys for inc...

Страница 156: ...1 1 1 Abs value 20 1 Abs value 21 1 1 Abs value 22 1 1 Abs value 24 1 1 1 Abs value 30 1 Abs value 31 1 1 Abs value 32 1 Abs value 33 1 1 Abs value 34 1 Abs value 35 1 1 Abs value 40 1 Abs value 41 1...

Страница 157: ...equency 447 2nd Blocking Frequency 448 Frequency Hysteresis 449 Blocking frequency f1 f1 f2 Absolute Max Frequency 419 Frequency limits f max f min Start Stop Selection of rotation 1 0 Internal Refere...

Страница 158: ...nation of the operation modes 1 2 and 10 20 Abs value Motorpoti MP Reference value source is the function Percent Motorpoti Up 72 and Percent Motorpoti Down 73 21 Abs value MFI1A MP Combination of the...

Страница 159: ...S1INA Sign 1 1 Abs value 2 1 Abs value 4 1 1 Abs value 10 1 Abs value 11 1 1 Abs value 12 1 1 Abs value 14 1 1 1 Abs value 20 1 Abs value 21 1 1 Abs value 22 1 1 Abs value 24 1 1 1 Abs value 32 1 Abs...

Страница 160: ...e 476 Reference percentage source 0 1 FP 0 1 MP Absolute Max reference percentage 519 Percentage limits max min Start Stop Selection of rotation 1 0 Reference percentage value Start clockwise 68 Start...

Страница 161: ...ed Frequencies The four fixed frequencies define reference values which are selected via the Fixed frequency change over 1 66 and Fixed frequency change over 2 67 The Reference frequency source 475 de...

Страница 162: ...xed percent change over 1 75 and Fixed percent change over 2 76 The Reference per centage source 476 defines the addition of the various sources in the reference per centage channel Parameter Settings...

Страница 163: ...2 Acceleration anticlockwise 0 01 Hz s 1 9999 99 Hz s 0 01 Hz s 423 Deceleration anticlockwise 0 01 Hz s 2 9999 99 Hz s 0 01 Hz s 1 Value 0 01 Hz s means Acceleration Clockwise 420 is applied 2 Value...

Страница 164: ...ription Min Max Fact sett 426 Maximum leading 0 01 Hz 999 99 Hz 5 00 Hz Example Fixed value at ramp output 20 Hz current actual value of drive 15 Hz selected Maximum leading 426 5 Hz The frequency at...

Страница 165: ...0 ms 65000 ms 0 ms 432 Ramp rise time anticlockwise 0 ms 65000 ms 0 ms 433 Ramp rise time anticlockwise 0 ms 65000 ms 0 ms Rotary field clockwise Rotary field anticlockwise fm ax fma x Ramp Rise Time...

Страница 166: ...meters 1st block frequency 447 and 2nd block frequency 448 with the parameter Frequency hysteresis 449 define two resonance points A block frequency is active if the parameter values of the block freq...

Страница 167: ...ence value channels with parameters Reference frequency source 475 or Reference percentage source 476 For a description of the possible links of the reference value sources refer to chap ters Referenc...

Страница 168: ...uired functions Frequency motorpoti up 62 and Frequency motorpoti down 63 are triggered Limitation of the reference values is affected via parameters Minimum frequency 418 and Maximum frequency 419 Re...

Страница 169: ...Stop drive alternative to control signal S2IND or S3IND 14 10 3 Controlling the Motor via the Control Unit The function Reference frequency source 475 enables linking of the reference sources in the r...

Страница 170: ...ignal capture on terminal X210B 1 100 100 of Maximum reference percentage 519 or 100 100 of Maximum frequency 419 21 S2IND Single evaluation pos Repetition frequency input on terminal X210A 4 One edge...

Страница 171: ...rresponds to 1 The param eter Divider 497 is to be used in a way comparable with the speed sensor simulation Via parameters Offset 652 and Amplification 653 the PWM input signal can be adjusted for th...

Страница 172: ...nalog reference value source with a voltage signal of 0 V to 10 V Alternatively you can select the operation mode for an analog current signal of 0 mA to 20 mA The current signal is continuously monit...

Страница 173: ...d in pressure control systems Point 1 V 0 20 V 10 2 00 X1 Hz 50 00 Hz 50 00 0 00 10 Y1 Point 2 V 9 80 V 10 98 00 X2 Hz 0 00 4 Hz 50 00 0 00 8 Y2 The reversal of the direction of rotation is affected i...

Страница 174: ...ency 419 and the compensated slip of the drive The frequency limits define the speed range of the drive and the percentage values sup plement the scaling of the analog input characteristic in accordan...

Страница 175: ...ged by means of a low pass filter e g in order to eliminate fault effects The setting range is between 0 ms and 5000 ms in 15 steps Filter Time Constant 451 Function 0 Time Constant 0 ms Filter deacti...

Страница 176: ...drive regardless of the setting of parameter Operation mode 630 for the stopping behavior The drive is stopped according to stopping behavior 2 If the set holding time has expired an error message is...

Страница 177: ...ency 418 Maximum frequency 419 3 Abs Speed Sensor 1 Abs value of speed sensor signal 1 0 00 Hz Maximum frequency 419 7 Abs Actual Frequency Abs value of act frequency 0 00 Hz Maximum frequency 419 20...

Страница 178: ...ngs No Description Min Max Fact sett 551 Voltage 100 0 0 V 22 0 V 10 0 V 552 Voltage 0 0 0 V 24 0 V 0 0 V Analog Operation 553 with abs act value Analog operation 553 with signs 0V 10V 24V 50 0 100 0V...

Страница 179: ...der 1 Frequency 217 5 Repetition Frequency Input Abs value of the Repetition freq input 252 15 2 2 1 Scaling The repetition frequency mode for the multifunction output corresponds to the map ping of a...

Страница 180: ...emperature Ti of 65 C minus the Warning Limit Inside Temp 408 reached 10 Warning Motor Temperature Warning behavior according to parameterized Operation mode Motor temperature 570 at max motor tempera...

Страница 181: ...d the Warning limit 597 51 Signal Fault 1 Index signal period too short during index con trol 56 Phasing Done 2 Message of phasing function For positioning in combination with the function of the elec...

Страница 182: ...gnal source 2402 FT Output buffer 2 The signal source contains the value of the FT instruction output which is as signed to the signal source 2402 The assignment is done by parameter FT target output...

Страница 183: ...2 The Signal which is selected via Digital Operation 554 Set Operation Mode 550 1 Digital Signal at digital output 3 relay output 177 Digital Signal 3 The Signal which is selected via Op Mode Digital...

Страница 184: ...linked with inverter functions Parameter Settings No Description Min Max Fact sett 510 Setting Frequency 0 00 Hz 999 99 Hz 3 00 Hz 517 Setting Frequency Off Delta 0 00 Hz 999 99 Hz 2 00 Hz If Setting...

Страница 185: ...r functions The hysteresis can be defined as a percentage of the adjustable range Max Min via parameter Max Control Deviation 549 Parameter Settings No Description Min Max Fact sett 549 Max Control De...

Страница 186: ...case of the stopping behavior with shutdown The drive is decelerated and supplied with current for the set holding time Within the set holding time the control output is switched off and thus the bra...

Страница 187: ...rning Limit Inside Temp 408 reached 15 Warning Limit The controller stated in Controller status 355 limits the reference value 16 Warning Init Frequency inverter is being initialized 17 Warning Motor...

Страница 188: ...ntel Curr Lim ST Ixt Overload limit of the short term Ixt 1s reached intelligent current limits active 41 Contr Intel Curr Lim Tc Max heat sink temperature TK reached Operation Mode 573 for the intell...

Страница 189: ...ontrol A 0020 0000 Ilim 35 Controller I abs A 0040 0000 Tlim 36 Controller Torque Limitation A 0080 0000 Tctr 37 Controller Torque Control A 0100 0000 Rstp 38 Ramp Stop A 0200 0000 IxtLtlim 39 Contr I...

Страница 190: ...1146 13 Warning pos HW Limit Switch 1 Warning message indicating that the positive HW limit switch has been reached 14 Warning neg HW Limit Switch 1 Warning message indicating that the negative HW lim...

Страница 191: ...367 shows the current warn ings of the positioning functions independent from the created Warning mask 15 4 Digital inputs The assignment of the control signals to the available software functions ca...

Страница 192: ...verter 166 Warning Heat Sink Tem perature Max heat sink temperature TK of 80 C less the Warning Limit Heat Sink Temp 407 reached 167 Warning Inside Tempera ture Max inside temperature Ti of 65 C less...

Страница 193: ...period of Target win dow time 1166 284 STOA inverted 3 Inverted signal status on digital input S1IND STOA first shutdown path STOA of safety function STO Safe Torque Off 285 STOB inverted Inverted sig...

Страница 194: ...gle with the master 640 to 655 Out PZD3Boolean to Out PZD18Boolean 8 Process data for Profibus communication Module CM PDP V1 with Profibus interface is necessary 691 Index Contr Warn Phase Error 9 Th...

Страница 195: ...evaluated 892 Motion Block Digital Signal 2 Message on status of a travel order during a posi tioning operation The conditions set for parame ter Digital Signal 2 1219 were fulfilled Start Reference v...

Страница 196: ...ype functions when signal Start 3 wire control 87 is switched on Latching is cancelled when the latching signal is switched off Start Machine Start anticlockwise Start clockwise 1 2 t R R L R Clockwis...

Страница 197: ...act The monitoring of the motor temperature is a part of the error and warning behavior which can be configured as required The parameter Thermocontact 204 links the digital input signal to the define...

Страница 198: ...et 1 DS1 1 0 Data set 2 DS2 1 1 Data set 3 DS3 0 1 Data set 4 DS4 0 contact open 1 contact closed If Configuration 30 110 111 410 411 430 510 530 610 611 or 630 is select ed in the factory setting a t...

Страница 199: ...ic states of the fixed percentage change over modes 1 and 2 fixed frequencies 1 through 4 can be selected Fixed Percentage Control Fixed percentage change over 1 75 Fixed percentage change over 2 76 F...

Страница 200: ...can be transmitted via a bus system and the required reaction can be triggered in another frequency inverter Parameter External error 183 can be assigned the logic signal or digital input signal which...

Страница 201: ...o 113 Operation modes 1 3 in minutes 201 to 213 Operation modes 1 3 in hours By default the functions are linked according to the following illustration The sources of the digital signals e g 73 S4IND...

Страница 202: ...depending on the selected operation mode and the input signal Normal positive edge Parameter Operation Mode Timer 1 790 or Operation Mode Timer 2 793 1 As soon as the positive signal edge is received...

Страница 203: ...output signal is switched on for the time 2 signal duration 4 Within the time 2 signal duration the output is switched off by the input signal AND connection 5 If the input signal is present during th...

Страница 204: ...s Actual Frequency Actual frequency 241 Maximum frequen cy 419 9 DC Link Voltage DC Link Voltage 222 Direct voltage 1000 V 10 Abs Isq Isq 216 Rated Current 371 11 Abs Filtered Active Current Active cu...

Страница 205: ...tor 2 173 Output Comparator 2 1 The comparison selected via Op Mode Compar ator 2 543 is true 21 Comparator 2 2 174 Negated Output Com parator 2 1 The comparison selected via Op Mode Compar ator 2 543...

Страница 206: ...t index write 1 0 33 1 1251 Mux input index read 0 33 1 1 Non volatile fixed parameterization Volatile 0 All indices in EEPROM 17 All indices in RAM 1 16 One Index of 1 16 in EEPROM 18 33 One Index of...

Страница 207: ...UT PZD signal sources of Profibus to parameter DeMux input 1253 The transmitted signals are available at the receiver as signal sources 910 to 925 User defined Status word 160 Standby message Standby...

Страница 208: ...the parameters Voltage rise 601 and Rise fre quency 602 The percentage parameter figure is calculated from the linear V f char acteristic Via the parameters Minimum frequency 418 and Maximum frequenc...

Страница 209: ...output voltage for the default Voltage rise 601 UK is calculated as U 92 4V V 92 4 1 1 V 5 Hz 50 0 2 Hz 0 Hz 50 V 5 V 400 UK 1 US FC FK 0 FC US UC U 16 1 Dynamic Voltage Pre Control The Dyn voltage pr...

Страница 210: ...xt The threshold value selected via the parameter Operation Mode 573 is monitored by the intelligent current limits In the operation modes with motor and heat sink tem perature monitoring the reductio...

Страница 211: ...the drive to bridge short term power failures The voltage controller is set with the parameter Operation Mode 670 in accordance with the application Operation Mode 670 Function 0 Off The function is s...

Страница 212: ...cy inverter in genera tor operation The reduction of the drive speed by a ramp gradient selected via the parameter Deceleration Clockwise 421 or Deceleration Anticlockwise 423 can lead to an overvolta...

Страница 213: ...s 410 and 610 FOC and SERVO The threshold values of the voltage controller are calculated starting with the current DC link voltage with the parameters Mains failure threshold 671 and Reference mains...

Страница 214: ...as from the Shutdown threshold 675 The time required until the motor has come to a standstill results from the regenera tive energy of the system which results in an increase in the DC link voltage Th...

Страница 215: ...the ramp parameters Acceleration clock wise 420 or Acceleration anticlockwise 422 if the figure set in the factory is changed The voltage control in a mains failure changes from the frequency limit S...

Страница 216: ...ctual Values of the Frequency In verter Controller actual value Actual Percentage Source 478 is 17 3 Technology Controller Analog signal at multifunction input Operation Mode 452 15 1 Multi Function I...

Страница 217: ...onmode 496 Devider 497 S2IND S3IND S6IND 0 f Technology Controller Actual Percentage Source 478 Istwerte Actual Percentage Value 230 The function selected via the parameter Operation mode 440 defines...

Страница 218: ...618 allows a faster control If the dif ferential component is enabled the system tends to oscillate so that the differential component should be enabled and set carefully BONFIGLIOLI VECTRON recommend...

Страница 219: ...he ordinate axis to the Minimum Frequency 418 The percentage of the technology controller output value corresponds to 0 Minimum Frequency 418 100 Maximum Frequency 419 The parameterization of the tech...

Страница 220: ...5 the output frequency is guided to the Mini mum frequency 418 This is done using the set Deceleration clockwise 421 If the actual value is available again the controller continues operation automatic...

Страница 221: ...st be in the range between Minimum frequency 418 and Maximum frequency 419 If the Fixed frequency 441 is set to a value smaller than the Minimum frequency 418 the output frequency is guided to Minimum...

Страница 222: ...inimum frequency 418 This is done using the set Controller settings Additionally Deceleration clockwise 421 limits the ramp If Minimum frequency 418 0 Hz the power stage is switched off in this case T...

Страница 223: ...is not limiting in mode 4 Speed This can lead to a long time operation of the motor in the current injection current frequency 624 cutoff frequency in configurations 411 and 611 Prevent an impermissi...

Страница 224: ...ch is generally valid for centrifugal machines Adaptation to the application in question and measurement are done via the Ind vol ume flow control factor 446 The actual values are calculated from the...

Страница 225: ...volume flow control Technology controller Ind volume flow control factor 446 Actual percentage source 478 Actual values Volumetric flow 285 Pressure 286 Reference percentage source 476 x 06 13 Operat...

Страница 226: ...he case of specific applications The parameter Amplification 661 determines the correction of the speed and the effect of the slip compensation proportionally to the change of load The Max Slip ramp 6...

Страница 227: ...an optimization of the controller parameters is necessary in exceptional cases a setting should be done by a jump alteration of the parameter Current limit 613 Parameter Settings No Description Min M...

Страница 228: ...r supply line by means of a measuring current transformer of a sufficient bandwidth The internally calculated actual value for the flux forming current component cannot be output via the analog output...

Страница 229: ...w P 777 is in effect 0 00 o IFIN 0 00 777 Amplification low Current 0 00 8 00 0 00 IFIN Nominal Output current of Frequency inverter o Overload capability of Frequency inverter The motor autotuning ch...

Страница 230: ...ance of current impression the frequen cy is limited by Frequency upper limit 767 and Frequency lower limit 768 by the speed controller As from the limit value the drive is controlled to maximum speed...

Страница 231: ...769 and Frequency lower limit source 770 Operation mode 769 770 Function 101 Analog input MFI1A The source is the multifunctional input 1 in ana log Operation mode 452 110 Fixed limit The selected pa...

Страница 232: ...calcu lated machine model and speed sensor 2 of an expansion module to increase speed accuracy Can be set in configu rations 4xx and 6xx Adjustment for parameter Integral Time Speedtracking 515 is co...

Страница 233: ...t 754 if necessary Therefore the operation with static control deviation with occasional undesired devia tions can be stabilized while at the same time the dynamic behavior in load change operation sp...

Страница 234: ...ion 740 The limits of the proportional component are set via parameter P component torque upper limit 732 and parameter P component torque lower limit 733 The output value of the controller is limited...

Страница 235: ...n 734 and Isq limit source generator operation 735 for the torque forming current component Isq The sources for the torque limits can be selected via the parameters Torque limit source motor op 736 an...

Страница 236: ...rque necessary for acceleration of the drive is pre controlled The accelera tion of the mass is a function of the Mech time constant 727 of the system The value calculated from the increase of the ref...

Страница 237: ...pplication cases this change is sufficient When further optimizations are necessary follow the step described in the following procedure Set the output frequency in a way i e via the frequency referen...

Страница 238: ...Parameter Settings No Description Min Max Fact sett 778 Reduction Factor Flux 20 00 100 00 100 00 17 5 6 1 Limitation of field controller The output signal of the field controller the integrating and...

Страница 239: ...of field weakening so that the modulation controller intervenes The limit is set via parameter Reference modulation 750 Then the con trol loop can be excited with a unit step function by modifying th...

Страница 240: ...le dynamics and a low noise level The switching frequency is adapted between the limits which can be set with the pa rameters Switching frequency 400 and Min switching frequency 401 If the Min switchi...

Страница 241: ...the fan is switched on if the controller is released and Start clockwise or Start anticlockwise are switched on or if the Switch on tem perature 39 for the internal fan was reached Like in the case o...

Страница 242: ...14 Control via KP or cont dir of rot via con tacts The Start and Stop commands are controlled from the control unit or via digital signals The statement of the direction of rotation only with the help...

Страница 243: ...of the frequency inverter max BC Netz Ud Ud 2 1 1 U If the parameter Trigger threshold 506 is set larger than the maximum admissible DC link voltage the brake chopper cannot become active the brake ch...

Страница 244: ...tch on threshold can be set as described above via parameter Trigger threshold 506 CAUTION The resistance of the brake resistor must not be less than the minimum value Rb min 10 The values for Rb min...

Страница 245: ...ely in the case of a short circuit or they dis connect the motor if an overload has occurred for some time Conventional motor protection switches are commercially available for various applica tions w...

Страница 246: ...the four data sets the rated values are monitored Overloading the drive mechanism is sig naled by a warning message A0200 22 K Char Single Motor Warning The rated values in the first data set are used...

Страница 247: ...ge over please ensure that the machine data are stated identi cally for all data sets In combination with the data set change over the function of the motor protection switch is similar to that of mot...

Страница 248: ...toring To protect the motor against overload the I2t monitoring provides a further possibility for the user This kind of motor protection is mainly used in servo technology When using servo motors the...

Страница 249: ...motors regarding their related ratings is monitored in each of the four data sets If the Warning Limit Motor I2 t 615 is reached the warning message A0200 is signaled from the active data set If the f...

Страница 250: ...load is the task of the V belt monitoring system Parameter Operation Mode 581 defines the functional behavior if the Active Current 214 or the torque forming current component Isq 216 field orientated...

Страница 251: ...h a way that it is between the maximum DC link voltage which the mains can generate and the maximum ad missible DC link voltage of the frequency inverter max dMC Netz Ud U 2 1 1 U If the parameter Tri...

Страница 252: ...on mode 452 of multifunction input MFI1 must be selected accordingly Operation mode 4 is available in configurations 210 211 and 230 When the signals Controller release and Start clockwise or Start an...

Страница 253: ...rding to the timeouts set The speed sensor monitoring is to be parameterized in the part functions according to the application The monitoring function becomes active with the release of the frequency...

Страница 254: ...ame gradient as the traverse function of the master drive but with opposite sign When the slave drive reaches the limit Traverse Amplitude 438 before switch over of the handshake signal the frequency...

Страница 255: ...ached for the first time This frequency is reached via the values for Acceleration clockwise 420 and Acceleration Anticlockwise 422 and Deceleration clockwise 421 and Deceleration anticlockwise 423 In...

Страница 256: ...requency into a value according to Profibus notation The converter can also be used for other purposes in example when using the inter nal PLC programming In F PDP word 1 1370 and In F PDP word 2 1371...

Страница 257: ...t 1 in Operation Mode 452 digi tal input Displays the status of the physical inputs See also Digital Inputs 250 244 Working hours counter Operating hours in which the output stage of the in verter is...

Страница 258: ...hexadecimal code and without text Please refer to the Communication manuals The actual values can be read out and monitored in the VAL menu branch of the oper ating unit The parameter Operation level...

Страница 259: ...out STOA 5 32 Timeout STOB 6 64 Diagnosis error 7 128 Frequency inverter error Fault The signal statuses at the digital inputs STOA and STOB can be linked with inverter functions 292 STOA Signal statu...

Страница 260: ...uency Difference from the synchronous frequency calculated from the rated motor parameters the control varia bles and the current 224 Torque Torque at the current output frequency calculated from the...

Страница 261: ...e value heat sink temp The mean heat sink temperature calculated in the period of observation 291 Peak value inside temp The maximum measured inside temperature in the frequency inverter 292 Average v...

Страница 262: ...r neg 296 13 Average Value Pactive Delete Average value active power 297 16 Energy positive Reset parameter Energy positive 301 17 Energy negative Reset parameter Energy negative 302 100 All Peak Valu...

Страница 263: ...l parameters Volume flow 285 and Pressure 286 are referred to the Effective current 214 in the case of the sensorless control methods In the case of the field oriented control methods they are referre...

Страница 264: ...10 Last error hhhhh mm FXXXX fault message 311 Last error but one hhhhh mm FXXXX fault message 312 to 325 Error 3 to error 16 362 No of errors Number of errors occurred after the initial com missionin...

Страница 265: ...ontroller 05 Asymmetric motor current check current and wiring 06 Motor phase current too high check motor and wiring 07 Message from phase monitoring check motor and wiring DC Link Voltage F07 00 DC...

Страница 266: ...signal defective check connections S4IND and S5IND 31 One track of the speed sensor signal is missing check connections 32 Direction of rotation of speed sensor wrong check connections 33 Encoder 2 Di...

Страница 267: ...PROFIBUS F20 6x PROFIBUS Fault Please check PROFIBUS manual System bus F21 nn Fault message on system bus master when a fault at system bus slave occurs nn node ID of slave hex F22 00 Communication fa...

Страница 268: ...Additionally the PLC Function table is stopped P 1399 0 only in RAM In error occurrence the signal 162 Error Signal is set The signal can be linked with inverter functions Output signals in error occu...

Страница 269: ...voltage the current and the control variables 343 Analog input MFI1A Input signal on multifunctional input 1 in analog Operation mode 452 346 Analog output MFO1A Output signal on multifunctional inpu...

Страница 270: ...Error Environment No Description Function 361 Checksum Check protocol of the error environment 270 Operating Instructions ACU 06 13...

Страница 271: ...test flashes off RUN flashes Ready for operation no output signal on off RUN Operating message on flashes RUN WARN Operational message current warning 269 flashes flashes RUN WARN Ready for operation...

Страница 272: ...of the voltage controller C 00 08 UDlim The DC link voltage has exceeded the Reference UD limita tion 680 C 00 10 Boost The Dyn voltage pre control 605 accelerates the control system C 00 20 Ilim The...

Страница 273: ...frequen cy inverter A 00 04 IxtLt Short time overload for 1 s relative to the nominal output of the frequency inverter A 00 08 Tc Max heat sink temperature TK of 80 C less the Warning Limit Heat Sink...

Страница 274: ...e positive SW limit switch was reached parameter Positive SW limit switch 1145 A 00 04 SW LIM CCW The negative SW limit switch was reached parameter Negative SW limit switch 1146 A 00 08 HW LIM CW The...

Страница 275: ...22 1 Actual Value Menu VAL Actual Values of the Machine No Description Unit Display range Chapter 210 Stator Frequency Hz 0 00 999 99 19 2 211 R m s Current A 0 0 Imax 19 2 212 Output Voltage V 0 0 UF...

Страница 276: ...nalog output MFO1A V 0 0 24 0 19 1 258 PWM Input 0 00 100 00 19 1 259 Current error FXXXX 19 1 269 Warnings AXXXX 19 1 273 Application Warnings AXXXX 19 1 275 Controller Status CXXXX 19 1 277 STO Stat...

Страница 277: ...coder 1 Frequency Hz 0 00 999 99 20 2 335 Phase current Ia A 0 0 Imax 20 2 336 Phase current Ib A 0 0 Imax 20 2 337 Phase current Ic A 0 0 Imax 20 2 338 R m s current A 0 0 Imax 20 2 339 Isd reactive...

Страница 278: ...48 Reference frequency Selection 18 8 Digital inputs 49 Handshake Traverse Function Selection 15 4 10 58 Technology Controller Release Selection 17 3 62 Frequency Motorpoti Up Selection 15 4 9 63 Fre...

Страница 279: ...warning behavior 405 Warning limit short term Ixt 6 100 13 1 406 Warning limit long term Ixt 6 100 13 1 407 Warning Limit Heat Sink Temp deg C 25 0 13 2 408 Warning Limit Inside Temp deg C 25 0 13 2 4...

Страница 280: ...havior Selection 15 1 1 5 454 Point X1 0 00 100 00 15 1 1 1 455 Point Y1 100 00 100 00 15 1 1 1 456 Point X2 0 00 100 00 15 1 1 1 457 Point Y2 100 00 100 00 15 1 1 1 Positioning 458 Operation mode Sel...

Страница 281: ...25 1000 0 401 18 7 1 Digital Outputs 510 Setting Frequency Hz 0 00 999 99 15 3 2 Speed Sensor 1 511 EC1 Gear Factor Numerator 300 00 300 00 10 4 3 512 EC1 Gear Factor Denominator 0 01 300 00 10 4 3 Sp...

Страница 282: ...election 17 1 574 Power Limit 40 00 95 00 17 1 575 Limitation time min 5 300 17 1 Error warning behavior 576 Phase supervision Selection 13 7 578 Allowed no of auto acknowl 0 20 13 8 579 Restart delay...

Страница 283: ...1 00 100 00 12 5 648 Amplification 0 00 10 00 12 5 649 Integral time ms 0 1000 12 5 Auto Start 651 Operation mode Selection 12 4 PWM repetition frequency input 652 PWM Offset 100 00 100 00 14 11 653...

Страница 284: ...peed controller 728 Current Limit A 0 0 o IFIN 17 5 4 1 729 Current limit generator operation A 0 1 o IFIN 17 5 4 1 730 Torque limit 0 00 650 00 17 5 4 1 731 Torque limit generator operation 0 00 650...

Страница 285: ...rce Selection 17 5 2 770 Frequency lower limit source Selection 17 5 2 Current Controller 775 Current above P 700 is in effect A 0 00 o IFIN 17 5 2 776 Current below P 777 is in effect A 0 00 o IFIN 1...

Страница 286: ...s 1363 User warning 1 Selection 15 4 11 1364 User warning 2 Selection 15 4 11 Self configuration 1370 In F PDP word 1 Selection 18 9 1371 In F PDP word 2 Selection 18 9 1372 In F intern long 1 Selecti...

Страница 287: ...over 198 Deceleration 163 Decommissioning 22 Demultiplexer 206 Designated use 15 Diagnosis 271 Digital inputs Logic signals 191 Technical data 31 52 Digital outputs Logic signals 180 Technical data 31...

Страница 288: ...d 185 Reference values 154 Fixed percentages 162 Relay output 72 Technical data 31 Repetition frequency input 170 Reset 97 S SA Warning messages auto set up 108 Safe torque off 23 Safety General 14 Sa...

Страница 289: ...ion 110 410 510 610 Motor thermal contact STOB Error acknowledgement 1 Run signal Actual frequency Reference speed Error signal inverted Data set change over 1 2 Data set change over 2 210 210 Speed s...

Страница 290: ...84 650 3577422 www bonfiglioli vn salesvn bonfiglioli com Bonfiglioli Australia 2 Cox Place Glendenning NSW 2761 Locked Bag 1000 Plumpton NSW 2761 Tel 61 2 8811 8000 Fax 61 2 9675 6605 www bonfigliol...

Страница 291: ......

Страница 292: ...aly tel 39 051 647 3111 fax 39 051 647 3126 bonfiglioli bonfiglioli com www bonfiglioli com Bonfiglioli has been designing and developing innovative and reliable power transmission and control solutio...

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