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06/05

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06/05

 

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5 Electrical Installation 

  

 

The electrical installation must be carried out by qualified staff according to the 

general and regional safety and installation directives. For a safe operation of the 

frequency inverter it is necessary that the documentation and the device 

specifications be complied with during installation and commissioning. In the case of 

special applications, you may also have to comply with further guidelines and 

instructions. 

  

 

Danger!

When the frequency inverter is disconnected from power supply, the 

mains, DC-link voltage and motor terminals may still be live for some 

time. Wait for some minutes until the DC link capacitors have 

discharged before starting to work at the unit. 

  

 

The connecting cables must be protected externally, considering the maximum 

voltage and current values of the fuses. The mains fuses and cable cross-sections are 

to be selected according to EN 60204-1 and DIN VDE 0298 Part 4 for the nominal 

operating point of the frequency inverter. According to UL/CSA, the frequency 

inverter is suitable for operation at a supply network of a maximum of 480 VAC which 

delivers a maximum symmetrical current of 5000 A (effective value) if protected by 

fuses of class RK5. Only use copper cables with a temperature range of 60/75 °C. 

  

 

Warning!

The frequency inverters are to be grounded properly, i.e. large 

connection area and with good conductivity. The leakage current of the 

frequency inverters may be > 3.5 mA. According to EN 50178 a 

permanent connection must be provided. The protective conductor 

cross-section required for grounding the fixing plate must be at least 10 

mm², or a second protective conductor must be installed electrically 

parallel to the first one. In these applications, the cross-section must 

correspond to the recommended cross-section of the wire. 

  

 

Connection conditions 

 

The frequency inverter is suited for connection to the public or industrial supply 

mains according to the technical data. If the transformer output of the supply 

mains is ≤ 500 kVA, the optional mains commutation choke is only necessary for 

the frequency inverters identified in the technical data. The other frequency 

inverters are suitable for connection without a mains commutating choke with 

relative mains impedance 

 1%. 

 

It must be checked, based on the specifications of EN 61000-3-2, if the devices 

can be connected to the public supply means without taking additional measures. 

The frequency inverters ≤ 9.2 kW with integrated EMC filter comply with the 

emission limits of the product standard EN 61800-3 up to a motor cable length of 

10 m, without additional measures being required. Increased requirements in 

connection with the specific application of the frequency inverter are to be met 

by means of optional components. Commutating chokes and EMC filters are 

optionally available for the series of devices. 

 

Operation on unearthed mains (IT mains) is admissible after disconnection of the 

Y capacitors in the interior of the device. 

 

Interference-free operation with residual-current device is guaranteed at a 

tripping current 

 30 mA if the following points are observed: 

Pulse-current and alternating-current sensitive residual current devices (Type 

A to EN 50178) in the case of a connection of frequency inverters with one-

phase power supply (L1/N) 

All-current sensitive residual current devices (Type B to EN 50178) in the case 

of a connection of frequency inverters with two-phase (L1/L2) or three-phase 

(L1/L2/L3) power supply. 

Use EMC filters with reduced leakage current or, if possible, do not use EMC 

filters at all. 

The length of the shielded motor cable is ≤ 10 m and there are no additional 

capacitive components between the mains or motor cables and PE. 

 

Содержание Active ACT 201-05

Страница 1: ...ACTIVE Brief manual Frequency Inverter 230 V 400 V 0 55 kW 30 0 kW...

Страница 2: ......

Страница 3: ...e range of additional functions are described in detail Application Manual The Application Manual contains additional information facilitating the installation and commissioning of the frequency inver...

Страница 4: ...er 400 V 5 5 to 15 0 kW 12 3 4 Frequency Inverter 400 V 18 5 up to 30 kW 13 3 5 Operation diagrams 14 4 Mechanical Installation 15 4 1 Frequency Inverter 0 55 to 4 0 kW 16 4 2 Frequency Inverter 5 5 t...

Страница 5: ...the Frequency Inverter 39 7 1 Switching on Mains Voltage 39 7 2 Setup Using the Control Unit 39 7 2 1 Configuration 40 7 2 2 Data Set 40 7 2 3 Motor Type 40 7 2 4 Machine Data 41 7 2 5 Plausibility ch...

Страница 6: ...nships The manufacturer s obligations are exclusively specified in the relevant purchase contract This contract also contains all and any warranty regulations which may apply to the relevant scope of...

Страница 7: ...vice must have read the instructions carefully and understood them before starting the work 1 3 Transport and Storage The frequency inverters must be transported and stored in an appropriate way Durin...

Страница 8: ...ion tests unless appropriate circuitry measures are taken before Otherwise the frequency inverter may be damaged 1 6 Information on Use Warning The frequency inverter may be connected to power supply...

Страница 9: ...verter B Terminal strip X1 Phoenix ZEC 1 5 ST7 5 Plug in terminals for mains connection and DC linking C Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output D Standard fix...

Страница 10: ...fixtures with fixing bolts M4x20 M4x60 for vertical assembly D Brief Instructions and manuals on CD E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control s...

Страница 11: ...fixtures with fixing bolts M4x20 M4x70 for vertical assembly D Brief Instructions and manuals on CD E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control...

Страница 12: ...of protection IP20 EN60529 Terminals A mm 2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 43 53 73 84 115 170 Coolant temperature Tn C 0 40 3K3...

Страница 13: ...IP20 EN60529 Terminals A mm 2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 40 46 58 68 68 87 115 130 Coolant temperature Tn C 0 40 3K3 DIN IEC...

Страница 14: ...ree of protection IP20 EN60529 Terminals A mm2 0 2 6 0 2 16 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 145 200 225 240 310 Coolant temperature Tn C 0...

Страница 15: ...hanical Dimensions HxWxD mm 250x200x290 Weight approx m kg 8 Degree of protection IP20 EN60529 Terminals A mm2 up to 25 Form of assembly vertical Environmental conditions Energy dissipation 2 kHz swit...

Страница 16: ...00 Power reduction Derating 5 1000 m above sea level h 4000 m max max coolant temperature 3 3 C 1000 m above sea level Mounting altitude in m above sea level Mounting altitude in m above sea level Out...

Страница 17: ...s are allowed to work on the devices Warning During assembly make sure that no foreign particles e g filings dust wires screws tools can get inside the frequency inverter Otherwise there is the risk o...

Страница 18: ...ting the long side of the fixing plate in the heat sink and screwing it to the mounting plate The dimensions of the device and the installation dimensions are those of the standard device without opti...

Страница 19: ...4x20 Assembly is done by screwing the two fixing brackets to the heat sink of the frequency inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitted u...

Страница 20: ...ttom fixing with screws M4x70 Assembly is done by screwing the two fixing brackets to the heat sink of the frequency inverter and the assembly panel The frequency inverters are provided with fixing br...

Страница 21: ...ection must correspond to the recommended cross section of the wire Connection conditions The frequency inverter is suited for connection to the public or industrial supply mains according to the tech...

Страница 22: ...ed to the same mains potential or a common direct voltage source Cables longer than 300 mm are to be shielded The shield must be connected to the mounting panel on both sides C Control Connection The...

Страница 23: ...4 V PLC compatible C Digital input S2IND S6IND Digital signal response time approx 16 ms Umax 30 V 10 mA at 24 V PLC com patible frequency signal 0 30 V 10 mA at 24 V fmax 150 kHz D Digital output S1O...

Страница 24: ...anteed if terminal X1 is plugged in Danger Switch off power supply before connecting or disconnecting the keyed plug in terminal X1 Dangerous voltage may be present at the mains terminals and the DC t...

Страница 25: ...minutes until the DC link capacitors have discharged before starting the work The unit may only be connected with the power supply switched off Make sure that the frequency inverter is discharged Main...

Страница 26: ...les The shield is to be connected to PE potential properly i e with good conductivity on both sides The control mains and motor lines must be kept physically separate from one another The user must co...

Страница 27: ...the motor terminals and the terminals of the brake resistor even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have di...

Страница 28: ...from power supply Wait for some minutes until the DC link capacitors have discharged before starting to work at the unit The unit may only be connected with the power supply switched off Make sure tha...

Страница 29: ...sistor even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged before starting to work at the unit The unit...

Страница 30: ...rting to work at the unit The unit may only be connected with the power supply switched off Make sure that the frequency inverter is discharged Caution The brake resistor must be equipped with a tempe...

Страница 31: ...ings of the standard connections in the relevant Configuration 30 as well as the software parameters to be set up Caution Switch off power supply before connecting or disconnecting the keyed control i...

Страница 32: ...short circuit proof frequency signal 0 24 V Imax 40 mA fmax 150 kHz 5 Reference output 10 V Imax 4 mA 6 Multi function input MFI1 analog signal resolution 12 Bit 0 10 V Ri 70 k 0 20 mA Ri 500 digital...

Страница 33: ...wide range of standard applications The motor speed is set according to the selected ratio of the reference frequency to the necessary voltage Control terminal X210A X210A 1 Supply voltage 20V X210A 2...

Страница 34: ...A 1 Supply voltage 20V X210A 2 Ground 20 V X210A 3 Controller release error acknowl edgment X210A 4 Start of clockwise operation X210A 5 Start of anticlockwise operation X210A 6 Data set change over 1...

Страница 35: ...nly be connected with the power supply switched off Make sure that the frequency inverter is discharged Hardware modules A Control Unit KP500 Connection of the optional control unit KP500 or an interf...

Страница 36: ...function or resetting the parameter value FUN Used for switching over the key function access to special functions Display B Three digit 7 segment display to show the parameter number C One digit 7 se...

Страница 37: ...nt value unit and the active data record C During commissioning operation and error analysis it is possible to monitor each actual value parameter specifically Some of the actual value parameters are...

Страница 38: ...and the active data set If settings are edited in data set 0 the parameter values are changed in the four data sets C Use the arrow keys to adjust the parameter value or to select an operation mode Th...

Страница 39: ...unit may only be connected with the power supply switched off Verify that the frequency inverter is de energized When the RUN key was pressed the drive was in operation already The CTRL menu branch ca...

Страница 40: ...is saved as the JOG Frequency 489 Release the FUN key to stop the drive The display returns to the previous function Pot or int Key functions ENT Reversal of the direction of rotation independent of t...

Страница 41: ...t for the application Note The guided commissioning contains the function for parameter identifi cation The parameters are determined by way of measurement and set accordingly In the case of higher re...

Страница 42: ...f several 3 phase motors is possible to a limited extent only 7 2 2 Data Set Data set change over enables the selection of one of four data sets for storing parameter settings The default setting dS0...

Страница 43: ...ted Voltage 0 17 UFUN 2 UFUN UFUN 371 Rated Current 0 01 IFUN 10 o IFUN IFUN 372 Rated Speed 96 min 1 60 000 min 1 nN 374 Rated Cosinus Phi 0 01 1 00 cos N 375 Rated Frequency 10 00 Hz 1000 00 Hz 50 0...

Страница 44: ...The calculated slip for an asynchronous motor is in the limit range Check the values entered for parameters Rated Speed 372 and Rated Frequency 375 If an error message is displayed the rated values mu...

Страница 45: ...e parameter identification feature of the frequency inverter requires the presence of a signal at digital input S1IND for release of the power unit Warning Verify that the keyed control inputs and out...

Страница 46: ...tacts for corrosion After completion or during the parameter identification error messages may be displayed Depending on the error code the following instructions should be followed and the measures i...

Страница 47: ...increase in the DC link voltage during regenerative operation and or during the braking process 7 2 7 2 Set points at multi functional input The multi functional input MFI1 can be parameterized for a...

Страница 48: ...it The unit may only be connected with the power supply switched off Make sure that the frequency inverter is de energized To check if the reference value and the actual direction of rotation of the d...

Страница 49: ...e is acknowledged alternative to signal at digital input S1IND 4444 Activate factory settings Setting 123 Acknowledge fault message Motor type 369 Setting of connected motor or transformer The verific...

Страница 50: ...he output frequency is changed after a start stop or brake command or when the reference value is changed Setting 0 00 Hz s 9999 99 Hz s Operation Mode 452 for multi function input the set point at in...

Страница 51: ...4 5 5 VDE 0100 Part 227 and the national regulations Make sure that automatic startup does not result in any dangerous situation 0 switched off control signal at S1IND S2IND or S3IND Setting 1 automat...

Страница 52: ...hine model and the current load point Display 0 00 min 1 60000 min 1 Actual Frequency 241 the current output frequency of the frequency inverter or actual frequency of the drive calculated from the ma...

Страница 53: ...flashes WARN flashes Ready for operation current Warning 269 off flashes FAULT flashes Last Error 310 of the frequency inverter off on FAULT Last Error 310 acknowledge error 9 2 Warning message The co...

Страница 54: ...ault check motor and wiring 05 Asymmetric motor current check motor and wiring 06 Motor phase current too high check motor and wiring F05 07 Message from phase monitoring check motor and wiring DC lin...

Страница 55: ......

Страница 56: ...no Bologna Italy tel 39 051 647 3111 fax 39 051 647 3126 bonfiglioli bonfiglioli com www bonfiglioli com VEC 210 R1 Bonfiglioli has been designing and developing innovative and reliable power transmis...

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