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Voorhout • Groningen • Weert • Hoogerheide    

T

 +31(0)88 7865800    

I

 

elsto.eu

2 General safety instructions and information on use

The chapter "General safety instructions and information on use" contains general safety instructions 

for the Operator and the Operating Staff. At the beginning of certain main chapters, some safety in-

structions are included which apply to all work described in the relevant chapter. Special work-specific 

safety instructions are provided before each safety-relevant work step.

2.1

Terminology

According to the documentation, different activities must be performed by certain persons with certain 

qualifications. 
The groups of persons with the required qualification are defined as follows: 

Operator

This is the entrepreneur/company who/which operates the frequency inverter and uses it as per the 

specifications or has it operated by qualified and Instructed Persons.

Operating staff

The term Operating Staff covers persons instructed by the Operator of the frequency inverter and 

assigned the task of operating the frequency inverter.

Skilled Personnel

The term Skilled Personnel covers staff that are assigned special tasks by the Operator of the fre-

quency inverter, e.g. installation, maintenance and service/repair and troubleshooting. Based on their 

qualification and/or know-how, Skilled Personnel must be capable of identifying defects and assessing 

functions.

Qualified Electrician

The term Qualified Electrician covers qualified and trained staff that have special technical know-how 

and experience with electrical installations. In addition, Qualified Electricians must be familiar with the 

applicable standards and regulations, they must be able to assess the assigned tasks properly and 

identify and eliminate potential hazards.

Instructed Person

The term Instructed Person covers staff that are instructed and trained about/in the assigned tasks 

and the potential hazards that might result from inappropriate behavior. In addition, Instructed Per-

sons must have been instructed in the required protection provisions, protective measures, the appli-

cable directives, accident prevention regulations as well as the operating conditions and verified their 

qualification. 

Expert

The term Expert covers qualified and trained staff that have special technical know-how and experi-

ence relating to frequency inverter. Experts must be familiar with the applicable government work 

safety directives, accident prevention regulations, guidelines and generally accepted rules of technolo-

gy in order to assess the operationally safe condition of the frequency inverter.

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Winding Drive

7 

2.2

Designated use

The frequency inverter is designed according to the state of the art and recognized safety regulations.
The frequency inverters are electrical drive components intended for installation in industrial plants or 

machines. Commissioning and start of operation is not allowed until it has been verified that the ma-

chine meets the requirements of the EC Machinery Directive 2006/42/EC and DIN EN 60204-1.
The frequency inverters meet the requirements of the low voltage directive 2006/95/EEC and DIN 

EN 61800-5-1. CE-labeling is based on these standards. Responsibility for compliance with the EMC 

Directive 2004/108/EC lies with the operator. Frequency inverters are only available at specialized 

dealers and are exclusively intended for commercial use as per EN 61000-3-2.
No capacitive loads may be connected to the frequency inverter.
The technical data, connection specifications and information on ambient conditions are indicated on 

the rating plate and in the documentation and must be complied with at all times.

2.3

Misuse

Any use other than that described in "Designated use" shall not be permissible and shall be consid-

ered as misuse.
For, example, the machine/plant must not be operated

−

by uninstructed staff,

−

while it is not in perfect condition,

−

without protection enclosure (e.g. covers),

−

without safety equipment or with safety equipment deactivated.

The manufacturer shall not be held liable for any damage resulting from such misuse. The sole risk 

shall be borne by the operator.

2.3.1

Explosion protection

The frequency inverter is an IP 20 ingress protection rating device. For this reason, use of the device 

in explosive atmospheres is not permitted.

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Winding Drive

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Содержание ACTIVE CUBE

Страница 1: ...Power Control Green Solutions T 31 0 88 7865800 F 31 0 88 7865899 E info elsto eu elsto eu ACTIVE CUBE Application Manual Winding Drive Frequency inverter 230 V 400 V...

Страница 2: ...tion signs 12 2 6 9 Font style in documentation 12 2 7 Directives and guidelines to be adhered to by the operator 13 2 8 Operator s general plant documentation 13 2 9 Operator s operating staff s resp...

Страница 3: ...ation 29 5 2 4 Output values 31 5 2 5 Actual value parameters from diameter calculation 32 5 3 Electronic gear speed setpoint 32 5 3 1 Parameter 32 5 3 2 Output values 33 5 4 Limitation of web tension...

Страница 4: ...nstructions are supplied for optional components for the frequency inverter These manuals complement the operating instructions and the Quick Start Guide for the frequency inverter Application manual...

Страница 5: ...ear repair work at the machine plant not carried out properly or in time catastrophes by external impact and force majeure 1 3 Obligation These Operating Instructions must be read before commissioning...

Страница 6: ...n maintenance and service repair and troubleshooting Based on their qualification and or know how Skilled Personnel must be capable of identifying defects and assessing functions Qualified Electrician...

Страница 7: ...ers and are exclusively intended for commercial use as per EN 61000 3 2 No capacitive loads may be connected to the frequency inverter The technical data connection specifications and information on a...

Страница 8: ...uency inverter if no external disconnection de vice was installed by the operator Electrostatic charging Touching electronic components entails the risk of electrostatic discharges Thermal hazards Ris...

Страница 9: ...ularly important information DANGER Identification of immediate threat holding a high risk of death or serious injury if not avoided WARNING Identification of immediate threat holding a medium risk of...

Страница 10: ...eaning No switching it is forbidden to switch the ma chine plant assembly on 2 6 4 Personal safety equipment Symbol Meaning Wear body protection 2 6 5 Recycling Symbol Meaning Recycling to avoid waste...

Страница 11: ...quency inverter easier 2 6 9 Font style in documentation Example Font style Use 1234 bold Representation of parameter numbers Parameter italic Font Times New Roman Representation of parameter names P...

Страница 12: ...ersonnel The staff must not be under the influence of any drugs Note the minimum age required by law Define the staff s responsibility in connection with all work on the frequency inverter clearly Wor...

Страница 13: ...ables or filters In order to enable optimum system compatibility BONFIGLIOLI VECTRON GmbH offers compo nents facilitating commissioning and providing optimum synchronization of the machine plant parts...

Страница 14: ...ronments If seals are removed from the case this can result in the warranty becoming null and void 2 11 1 Electrical connections The five safety rules must be complied with Never touch live terminals...

Страница 15: ...before starting electrical or mechanical work on the frequency inverter Even after this waiting time make sure that the equipment is deenergized in accordance with the safety rules before starting the...

Страница 16: ...y be carried out by the manufac turer or persons authorized by the manufacturer Check protective equipment regularly Before performing any maintenance work the machine plant must be disconnected from...

Страница 17: ...er application in field oriented control for synchronous machines 617 Winder application in sensor less field oriented control for synchronous machines 3 2 Software identification The software install...

Страница 18: ...as definition of sense of rotation via control unit 14 Control KP Cont Direction KP Commands Start and Stop via the control unit or digi tal signals definition of sense of rotation only via con trol...

Страница 19: ...er supply switched off Verify safe isolation from power supply 3 4 1 Control terminals The wiring diagram describes the default assignment of control terminals and functions According to the requireme...

Страница 20: ...10A 4 Digital inputs 1 X210A 5 X210A 6 X210A 7 Control terminal X210B X210B 1 Digital Input 1 X210B 2 Digital Input STOB second shut down path safety rele vant X210B 3 Digital output 1 X210B 4 Multifu...

Страница 21: ...available The function block Speed Setpoint converts the Line Setpoint into a Reference Frequency such that the winder drive wants to wind 5 10 faster than necessary at all times The function block Te...

Страница 22: ...to ensure that the working range is al ways above the current impression range i e the motor speed in sensor less configurations is high er than the speed set in Parameter Frequency Limit 624 4 2 Exam...

Страница 23: ...rheide T 31 0 88 7865800 I elsto eu 4 3 Example Unwinding at constant speed The unwinding speed is to be kept at a given speed If a diameter sensor is available this can simply be realized as follows...

Страница 24: ...tings No Identifier 800 PID Controller Enable Sources logic table 7 Off Parameter Source Reference Value 801 reads the reference value of the controller from a percentage source A fixed value or the v...

Страница 25: ...e Parameter Unit Setting range Default settings No Identifier 811 Enable Ramping Sources logic table 6 On 810 Ramp Increment Hz s 0 01 999 99 15 00 812 Limit Ramp Switch Off 0 00 100 00 8 00 813 Limit...

Страница 26: ...ing range Default settings No Identifier 880 Mode Diameter Calculator 0 1 10 0 Off Operation Modes of Parameter 880 0 off Diameter Calculator is off 1 Sensor Diameter is measured by a sensor 10 Estima...

Страница 27: ...ter time constant ms 8 32000 32 It must be noted that the filters for the analog inputs are active too Thus the per centage used for calculation of the diameter is already filtered Error message diame...

Страница 28: ...300 00 0 00 894 Percentage Value at Dmax 300 00 300 00 100 00 It must be noted that the characteristic of the analog inputs are included in the calcula tion of the percentage Percentages at Dmin and...

Страница 29: ...le of parameterization of 883 and 884 If the line speed is 1000 mm s the speed sensor at a clamping roll with a diameter of 100 mm will supply the following frequency 1000 mm s 3 1831 s 1 100 mm Since...

Страница 30: ...rces in Parameters Reset Dact to Dmin 889 and Reset Dact to Dmax 890 If the relevant parameter has value TRUE the diameter is preset to Dmin or Dmax The preset has priority over calcula tion The diame...

Страница 31: ...ng any frequency source with factors and adding an offset if necessary In this way a line speed can be considered as a pilot value for the winding pro cess or winding at a fixed line speed can be achi...

Страница 32: ...requency Hz 50 00 50 00 0 00 836 Activate Frequency Offset Sources logic table 7 Off Parameter setup Parameters Gear Factor Numerator at Dmin 832 and Gear Factor Denominator at Dmin 833 are normally s...

Страница 33: ...ate Torque Limitation 860 Parameter Unit Setting range Default settings No Identifier 860 Activate Torque Limitation Sources logic table 7 Off The value for torque limitation is made up of a constant...

Страница 34: ...and a dynamic speed dependent value for compensation of system losses is configured System losses are the components of the torque to be applied which don t contribute neither to acceleration of the d...

Страница 35: ...approx 0 Then deactivate the speed controller again i e limitation of torque to 0 by the following settings Parameter 860 6 On Parameter 861 0 To verify the setup accelerate to different reference sp...

Страница 36: ...accelerate the empty winder to rated speed Parameter Unit Setting range Default settings No Identifier 870 Mech Time Constant at Dmin ms 0 60000 0 Adjustment Parameter 870 To identify and verify the...

Страница 37: ...or Operation Mode 10 Estimation Compensation via Parameter 871 The function is only useful if the mass density of the winding material does not change i e when the same material is wound up The maximu...

Страница 38: ...eviation for Comp Accel eration Hz 0 00 999 99 1 00 5 5 2 4 Current limitation Via Parameter Current Limit for Compensation 872 the reference current which is output by the compensation calculator can...

Страница 39: ...1 Speed Factor at Dact Q 8942 Speed Factor at Dact filtered with P 895 Q 8943 Torque Factor at Dact Q 8944 Torque Factor at Dact filtered with P 895 Diameters mm Q 8960 Diameter Dact Q 8961 Diameter D...

Страница 40: ...itch On 0 00 100 00 10 00 5 1 2 815 Adapt Output by Diameter Sources logic table 7 Off 5 1 4 830 Activate el Gear Sources logic table 7 Off 5 3 1 831 Source Frequency Setpoint Source frequency table 9...

Страница 41: ...um Frequency for Calcula tion Hz 0 00 999 99 0 50 0 887 Dmin mm 1 2000 85 5 2 1 888 Dmax mm 1 65535 600 5 2 1 889 Reset Dact to Dmin Sources logic table 7 Off 0 890 Reset Dact to Dmax Sources logic ta...

Страница 42: ...time 16 DC link 15 Decommissioning 17 Designated use 8 diameter 31 diameter calculation 31 Diameter calculator 27 Diameter Calculator 33 diameter filter 28 diameter dependent acceleration torque 38 di...

Страница 43: ...nce frequency source 32 Reference values for line speed 30 Remote Contacts 19 Residual risks 9 responsibilities 13 retrofits 13 risks 9 S Safe operation 16 safety 13 Safety General 7 safety instructio...

Страница 44: ...en lineaire aandrijvingen componenten en regelaars Engineering en productie van speciale aandrijvingen Engineering en productie van besturingsoplossingen en paneelbouw Verkoop van frequentieregelaars...

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