BONFIGLIOLI Vectron ACTIVE CUBE Скачать руководство пользователя страница 24

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5 Function blocks

For winder applications, the special function blocks described below are available. 

5.1

Dancer control

The dancer control is a universal-use PID controller. The reference and actual values are defined via 

percentage sources set in Parameters 

Source Reference Value

801

and 

Source Actual Value

802

.

The output is connected as an additional reference frequency directly to the speed controller input. 

The dancer control can be used both for controlling a dancer position and for direct tension control, 

e.g. via a pressure measuring device.

Control deviation is limited internally to a maximum of 300%.

5.1.1

General control parameters

The controller will only work if the logic source selected via Parameter 

PID-Controller Enable

800

has value TRUE.

Parameter

Unit

Setting range

Default settings

No.

Identifier

800

PID-Controller Enable

-

Sources logic table

7 - Off

Parameter 

Source Reference Value

801

reads the reference value of the controller from a percentage 

source. A fixed value or the value of an analog input can be selected as the percentage source, for 

example. Setting via CAN is also possible.

Parameter 

Source  Actual Value

802

reads the actual value of the controller from a percentage 

source. Normally, dancer position feedback is via an analog input.

Parameter

Unit

Setting range

Default settings

No.

Identifier

801

Source Reference Value

-

Source percentage table

9 – Zero

802

Source Actual Value

-

Source percentage table

9 – Zero

Parameter 

Kp

803

sets the P-amplification of the controller. At a Kp of 1.00 the rated frequency of 

the drive (

Rated Frequency

375

) is output as the control value at 100% control deviation.

Integral Time T

n

and Derivative Time T

v

are set via Parameters

Tn

804

and 

Tv

805

Parameter

Unit

Setting range

Default settings

No.

Identifier

803

Kp

-

-100.00 .. 100.00

1.00

804

Tn

ms

0 .. 600000

250

805

Tv

ms

0 .. 600000

0

11/13

ACU

Winding Drive

25

5.1.2

Parameters for limitation of controller output and ramping

The controller output is limited via Parameters 

Negative Limit Controller Output 

806

and 

Positive 

Limit Controller Output

807

Parameter

Unit

Setting range

Default settings

No.

Identifier

806

Negative Limit Controller Output

Hz

-999.99 .. 0.00

-30.00

807

Positive Limit Controller Output

Hz

0.00 .. 999.99

30.00

In the case of a large control deviation, Parameter 

Enable Ramping

811

activates a ramp if the se-

lected logic source is TRUE.

If, when the drive is switched on, the control deviation is higher than the value set via Parameter 

Limit Ramp-Switch-On

813

, the output of the controller will be changed at the frequency increment 

set in 

Ramp Increment

810

until the control deviation becomes smaller than the value in 

Limit Ramp-

Switch-Off

812

once.

Parameter

Unit

Setting range

Default settings

No.

Identifier

811

Enable Ramping

-

Sources logic table

6 - On

810

Ramp Increment

Hz/s

0.01 .. 999.99

15.00

812

Limit Ramp-Switch-Off

%

0.00 .. 100.00

8.00

813

Limit Ramp-Switch-On

%

0.00 .. 100.00

10.00

5.1.3

Behavior in an emergency stop or stop

In the case of an emergency stop or a normal stop, the current output frequency of the controller 

(

Q.8900

) is reduced to zero at the emergency ramp.

5.1.4

Parameters for weighting and inversion of the controller output

Parameter 

Invert Controller Output

809

inverts the controller output if the selected logic source has 

value TRUE.
Parameter 

Adapt output by Diameter

815

weights the controller output with actual value parameter 

Speed Factor 

842

, if the selected logic source has value TRUE. Parameter 

Speed Factor

842 

corre-

sponds to the diameter  (actual value parameter 

Actual Value Diameter Dact

841

).

Parameter

Unit

Setting range

Default settings

No.

Identifier

809

Invert Controller Output

-

Sources logic table

7 - Off

815

Adapt Output by Diameter

-

Sources logic table

7 - Off

26

ACU

Winding Drive

11/13

Содержание ACTIVE CUBE

Страница 1: ...Power Control Green Solutions T 31 0 88 7865800 F 31 0 88 7865899 E info elsto eu elsto eu ACTIVE CUBE Application Manual Winding Drive Frequency inverter 230 V 400 V...

Страница 2: ...tion signs 12 2 6 9 Font style in documentation 12 2 7 Directives and guidelines to be adhered to by the operator 13 2 8 Operator s general plant documentation 13 2 9 Operator s operating staff s resp...

Страница 3: ...ation 29 5 2 4 Output values 31 5 2 5 Actual value parameters from diameter calculation 32 5 3 Electronic gear speed setpoint 32 5 3 1 Parameter 32 5 3 2 Output values 33 5 4 Limitation of web tension...

Страница 4: ...nstructions are supplied for optional components for the frequency inverter These manuals complement the operating instructions and the Quick Start Guide for the frequency inverter Application manual...

Страница 5: ...ear repair work at the machine plant not carried out properly or in time catastrophes by external impact and force majeure 1 3 Obligation These Operating Instructions must be read before commissioning...

Страница 6: ...n maintenance and service repair and troubleshooting Based on their qualification and or know how Skilled Personnel must be capable of identifying defects and assessing functions Qualified Electrician...

Страница 7: ...ers and are exclusively intended for commercial use as per EN 61000 3 2 No capacitive loads may be connected to the frequency inverter The technical data connection specifications and information on a...

Страница 8: ...uency inverter if no external disconnection de vice was installed by the operator Electrostatic charging Touching electronic components entails the risk of electrostatic discharges Thermal hazards Ris...

Страница 9: ...ularly important information DANGER Identification of immediate threat holding a high risk of death or serious injury if not avoided WARNING Identification of immediate threat holding a medium risk of...

Страница 10: ...eaning No switching it is forbidden to switch the ma chine plant assembly on 2 6 4 Personal safety equipment Symbol Meaning Wear body protection 2 6 5 Recycling Symbol Meaning Recycling to avoid waste...

Страница 11: ...quency inverter easier 2 6 9 Font style in documentation Example Font style Use 1234 bold Representation of parameter numbers Parameter italic Font Times New Roman Representation of parameter names P...

Страница 12: ...ersonnel The staff must not be under the influence of any drugs Note the minimum age required by law Define the staff s responsibility in connection with all work on the frequency inverter clearly Wor...

Страница 13: ...ables or filters In order to enable optimum system compatibility BONFIGLIOLI VECTRON GmbH offers compo nents facilitating commissioning and providing optimum synchronization of the machine plant parts...

Страница 14: ...ronments If seals are removed from the case this can result in the warranty becoming null and void 2 11 1 Electrical connections The five safety rules must be complied with Never touch live terminals...

Страница 15: ...before starting electrical or mechanical work on the frequency inverter Even after this waiting time make sure that the equipment is deenergized in accordance with the safety rules before starting the...

Страница 16: ...y be carried out by the manufac turer or persons authorized by the manufacturer Check protective equipment regularly Before performing any maintenance work the machine plant must be disconnected from...

Страница 17: ...er application in field oriented control for synchronous machines 617 Winder application in sensor less field oriented control for synchronous machines 3 2 Software identification The software install...

Страница 18: ...as definition of sense of rotation via control unit 14 Control KP Cont Direction KP Commands Start and Stop via the control unit or digi tal signals definition of sense of rotation only via con trol...

Страница 19: ...er supply switched off Verify safe isolation from power supply 3 4 1 Control terminals The wiring diagram describes the default assignment of control terminals and functions According to the requireme...

Страница 20: ...10A 4 Digital inputs 1 X210A 5 X210A 6 X210A 7 Control terminal X210B X210B 1 Digital Input 1 X210B 2 Digital Input STOB second shut down path safety rele vant X210B 3 Digital output 1 X210B 4 Multifu...

Страница 21: ...available The function block Speed Setpoint converts the Line Setpoint into a Reference Frequency such that the winder drive wants to wind 5 10 faster than necessary at all times The function block Te...

Страница 22: ...to ensure that the working range is al ways above the current impression range i e the motor speed in sensor less configurations is high er than the speed set in Parameter Frequency Limit 624 4 2 Exam...

Страница 23: ...rheide T 31 0 88 7865800 I elsto eu 4 3 Example Unwinding at constant speed The unwinding speed is to be kept at a given speed If a diameter sensor is available this can simply be realized as follows...

Страница 24: ...tings No Identifier 800 PID Controller Enable Sources logic table 7 Off Parameter Source Reference Value 801 reads the reference value of the controller from a percentage source A fixed value or the v...

Страница 25: ...e Parameter Unit Setting range Default settings No Identifier 811 Enable Ramping Sources logic table 6 On 810 Ramp Increment Hz s 0 01 999 99 15 00 812 Limit Ramp Switch Off 0 00 100 00 8 00 813 Limit...

Страница 26: ...ing range Default settings No Identifier 880 Mode Diameter Calculator 0 1 10 0 Off Operation Modes of Parameter 880 0 off Diameter Calculator is off 1 Sensor Diameter is measured by a sensor 10 Estima...

Страница 27: ...ter time constant ms 8 32000 32 It must be noted that the filters for the analog inputs are active too Thus the per centage used for calculation of the diameter is already filtered Error message diame...

Страница 28: ...300 00 0 00 894 Percentage Value at Dmax 300 00 300 00 100 00 It must be noted that the characteristic of the analog inputs are included in the calcula tion of the percentage Percentages at Dmin and...

Страница 29: ...le of parameterization of 883 and 884 If the line speed is 1000 mm s the speed sensor at a clamping roll with a diameter of 100 mm will supply the following frequency 1000 mm s 3 1831 s 1 100 mm Since...

Страница 30: ...rces in Parameters Reset Dact to Dmin 889 and Reset Dact to Dmax 890 If the relevant parameter has value TRUE the diameter is preset to Dmin or Dmax The preset has priority over calcula tion The diame...

Страница 31: ...ng any frequency source with factors and adding an offset if necessary In this way a line speed can be considered as a pilot value for the winding pro cess or winding at a fixed line speed can be achi...

Страница 32: ...requency Hz 50 00 50 00 0 00 836 Activate Frequency Offset Sources logic table 7 Off Parameter setup Parameters Gear Factor Numerator at Dmin 832 and Gear Factor Denominator at Dmin 833 are normally s...

Страница 33: ...ate Torque Limitation 860 Parameter Unit Setting range Default settings No Identifier 860 Activate Torque Limitation Sources logic table 7 Off The value for torque limitation is made up of a constant...

Страница 34: ...and a dynamic speed dependent value for compensation of system losses is configured System losses are the components of the torque to be applied which don t contribute neither to acceleration of the d...

Страница 35: ...approx 0 Then deactivate the speed controller again i e limitation of torque to 0 by the following settings Parameter 860 6 On Parameter 861 0 To verify the setup accelerate to different reference sp...

Страница 36: ...accelerate the empty winder to rated speed Parameter Unit Setting range Default settings No Identifier 870 Mech Time Constant at Dmin ms 0 60000 0 Adjustment Parameter 870 To identify and verify the...

Страница 37: ...or Operation Mode 10 Estimation Compensation via Parameter 871 The function is only useful if the mass density of the winding material does not change i e when the same material is wound up The maximu...

Страница 38: ...eviation for Comp Accel eration Hz 0 00 999 99 1 00 5 5 2 4 Current limitation Via Parameter Current Limit for Compensation 872 the reference current which is output by the compensation calculator can...

Страница 39: ...1 Speed Factor at Dact Q 8942 Speed Factor at Dact filtered with P 895 Q 8943 Torque Factor at Dact Q 8944 Torque Factor at Dact filtered with P 895 Diameters mm Q 8960 Diameter Dact Q 8961 Diameter D...

Страница 40: ...itch On 0 00 100 00 10 00 5 1 2 815 Adapt Output by Diameter Sources logic table 7 Off 5 1 4 830 Activate el Gear Sources logic table 7 Off 5 3 1 831 Source Frequency Setpoint Source frequency table 9...

Страница 41: ...um Frequency for Calcula tion Hz 0 00 999 99 0 50 0 887 Dmin mm 1 2000 85 5 2 1 888 Dmax mm 1 65535 600 5 2 1 889 Reset Dact to Dmin Sources logic table 7 Off 0 890 Reset Dact to Dmax Sources logic ta...

Страница 42: ...time 16 DC link 15 Decommissioning 17 Designated use 8 diameter 31 diameter calculation 31 Diameter calculator 27 Diameter Calculator 33 diameter filter 28 diameter dependent acceleration torque 38 di...

Страница 43: ...nce frequency source 32 Reference values for line speed 30 Remote Contacts 19 Residual risks 9 responsibilities 13 retrofits 13 risks 9 S Safe operation 16 safety 13 Safety General 7 safety instructio...

Страница 44: ...en lineaire aandrijvingen componenten en regelaars Engineering en productie van speciale aandrijvingen Engineering en productie van besturingsoplossingen en paneelbouw Verkoop van frequentieregelaars...

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