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MMR2003_018_00_02A.FM

III

INTRODUCTION

0

This 

Shop Manual 

covers the following Bombardier made 2003 snowmobiles:

VEHICLE IDENTIFICATION 
NUMBER

Vehicle Identification Number Location

TYPICAL

1. Vehicle identification number

Identification Number Meaning

ENGINE SERIAL NUMBER

Engine Serial Number Location

TYPICAL

1. Engine serial number

LIST OF ABBREVIATIONS 
USED IN THIS MANUAL

MODEL

PACKAGE

ENGINE

COLOR

COUNTRY

MODEL NUMBER

GRAND TOURING (E)

SPORT

V-1000

2 tone Blue

(U.S./CDN)

2638

GRAND TOURING (E)

SPORT

V-1000

2 tone Blue

(EUR)

2644

LEGEND (E)

SPORT

V-1000

2 tone Blue

(U.S./CDN)

2637

A32H0DA

1

2 B P S 1 5 9 2 9 Y 1 0 0 0 0 0 1

A00A6EA

Model number

Serial number

Model year: y = 2000

1 = 2001

2 = 2002

etc.

A

ampere

amp

ampere

A•h

ampere-hour

AC

alternate current

ACM

acceleration and control modulator

ADSA

advanced direct shock action

ATS

air temperature sensor

BDC

bottom dead center

BTDC

before top dead center

BV

battery voltage

CAPS

camshaft position sensor

CPS

crankshaft position sensor

1

A32C8IA

INTRODUCTION

Содержание 2637

Страница 1: ......

Страница 2: ...2003 Shop Manual Supplement 4 TECTM LEGEND V 1000 SPORT GRAND TOURING V 1000 SPORT This supplement must be used in conjunction with the 2003 ZX Series Shop Manual P N 484 200 042...

Страница 3: ...nted in Canada Registered trademarks of Bombardier Inc This document contains the trademarks of the following companies Loctite is a trademark of Loctite Corporation Molykote is a trademark of Dow Cor...

Страница 4: ...GINE MANAGEMENT 01 Table of contents 04 01 1 02 Overview 04 02 1 03 Component inspection and adjustment 04 03 1 04 Diagnostic procedures 04 04 1 05 TRANSMISSION 01 Table of contents 05 01 1 02 Drive b...

Страница 5: ...t strongly recommended when considering replacement of any com ponent Dealer and or distributor assistance should be sought in case of doubt The engines and the corresponding components identified in...

Страница 6: ...R COUNTRY MODEL NUMBER GRAND TOURING E SPORT V 1000 2 tone Blue U S CDN 2638 GRAND TOURING E SPORT V 1000 2 tone Blue EUR 2644 LEGEND E SPORT V 1000 2 tone Blue U S CDN 2637 A32H0DA 1 2 B P S 1 5 9 2...

Страница 7: ...er square inch LH left hand LO low LT long track m meter MAPS manifold air pressure sensor Max maximum Min minimum mL milliliter mm millimeter mn minute MPH mile per hour MPI multi protocol interface...

Страница 8: ...case nut must be torqued to 4 N m or 35 lbf in This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog Exploded view assists you in identifying parts a...

Страница 9: ...oved before small bushing installation Coat bushing outside diameter with Loctite 609 P N 413 703 100 Install bushing as following photo A03D1YA 529 031 300 529 031 200 A03D1ZA 529 031 300 529 031 200...

Страница 10: ...replaced by customary fasteners or vice versa Mismatched or incorrect fasteners could cause damage to the vehicle or possible personal injury As many of the procedures in this manual are in terrelate...

Страница 11: ...s bolt and nut and allow to dry for 30 seconds 3 Choose proper strength Loctite threadlocker 4 Apply several drops along the threaded hole and at the bottom of the hole 5 Apply several drops on bolt t...

Страница 12: ...EAD REPAIR Stripped Threads 1 Release agent 2 Stripped threads 3 Form A Thread 4 Tape 5 Cleaned bolt 6 Plate 7 New threads 8 Threadlocker Standard Thread Repair 1 Follow instructions on Loctite FORM A...

Страница 13: ...ket on mating surfaces and assemble immediately NOTE If the cover is bolted to blind holes above apply proper strength Loctite in the hole and on threads Tighten If holes are sunken apply proper stren...

Страница 14: ...trength Loctite on lead ing edge of outer metallic gasket diameter NOTE Any Loctite product can be used here A low strength liquid is recommended as normal strength and gap are required 4 Install acco...

Страница 15: ...2 M4 18 3 M4 27 4 M5 35 8 M6 71 9 M6 80 10 M6 89 11 M6 97 12 M6 106 N m FASTENER SIZE 8 8 grade Lbf ft 21 M8 15 22 M8 16 23 M8 17 24 M8 18 25 M8 18 43 M10 32 44 M10 32 45 M10 33 46 M10 34 47 M10 35 48...

Страница 16: ..._____________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________________...

Страница 17: ...ions After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publications After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publicat...

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