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MMR2003_018_00_02A.FM

IX

Preassembled Parts

1. Apply here
2. Do not apply

1. Clean bolts and nuts with solvent.

2. Assemble components.

3. Tighten nuts.

4. Apply drops of proper strength Loctite

 

on bolt/nut

contact surfaces.

5. Avoid touching metal with tip of flask.

NOTE:

For preventive maintenance on existing

equipment, retighten nuts and apply proper strength
Loctite on bolt/nut contact surfaces.

Adjusting Screw

1. Apply here
2. Plunger

1. Adjust screw to proper setting.

2. Apply drops of proper strength Loctite thread-

locker

 

on screw/body contact surfaces.

3. Avoid touching metal with tip of flask.

NOTE:

If it is difficult to readjust, heat screw with

a soldering iron (232°C (450°F)).

STRIPPED THREAD REPAIR

Stripped Threads

1. Release agent
2. Stripped threads
3. Form-A-Thread
4. Tape
5. Cleaned bolt
6. Plate
7. New threads
8. Threadlocker

Standard Thread Repair

1. Follow instructions on Loctite FORM-A-THREAD

81668

 

package.

2. If a plate is used to align bolt:

a. Apply release agent on mating surfaces.

b. Put waxed paper or similar film on the surfaces.

3. Twist bolt when inserting it to improve thread

conformation.

NOTE:

NOT intended for engine stud repairs.

Repair of Small Holes/Fine Threads

Option 1: Enlarge damaged hole, then follow

Standard Thread Repair 

procedure.

Option 2: Apply FORM-A-THREAD

 

on the screw

and insert in damaged hole.

Permanent Stud Installation (light duty)

1. Use a stud or thread on desired length.

2. DO NOT apply release agent on stud.

3. Do a 

Standard Thread Repair

.

4. Allow to cure for 30 minutes.

5. Assemble.

A00A3OA

1

2

A00A3PA

1

2

A00A3QA

5

8

6

7

1

2

3

4

INTRODUCTION

Содержание 2637

Страница 1: ......

Страница 2: ...2003 Shop Manual Supplement 4 TECTM LEGEND V 1000 SPORT GRAND TOURING V 1000 SPORT This supplement must be used in conjunction with the 2003 ZX Series Shop Manual P N 484 200 042...

Страница 3: ...nted in Canada Registered trademarks of Bombardier Inc This document contains the trademarks of the following companies Loctite is a trademark of Loctite Corporation Molykote is a trademark of Dow Cor...

Страница 4: ...GINE MANAGEMENT 01 Table of contents 04 01 1 02 Overview 04 02 1 03 Component inspection and adjustment 04 03 1 04 Diagnostic procedures 04 04 1 05 TRANSMISSION 01 Table of contents 05 01 1 02 Drive b...

Страница 5: ...t strongly recommended when considering replacement of any com ponent Dealer and or distributor assistance should be sought in case of doubt The engines and the corresponding components identified in...

Страница 6: ...R COUNTRY MODEL NUMBER GRAND TOURING E SPORT V 1000 2 tone Blue U S CDN 2638 GRAND TOURING E SPORT V 1000 2 tone Blue EUR 2644 LEGEND E SPORT V 1000 2 tone Blue U S CDN 2637 A32H0DA 1 2 B P S 1 5 9 2...

Страница 7: ...er square inch LH left hand LO low LT long track m meter MAPS manifold air pressure sensor Max maximum Min minimum mL milliliter mm millimeter mn minute MPH mile per hour MPI multi protocol interface...

Страница 8: ...case nut must be torqued to 4 N m or 35 lbf in This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog Exploded view assists you in identifying parts a...

Страница 9: ...oved before small bushing installation Coat bushing outside diameter with Loctite 609 P N 413 703 100 Install bushing as following photo A03D1YA 529 031 300 529 031 200 A03D1ZA 529 031 300 529 031 200...

Страница 10: ...replaced by customary fasteners or vice versa Mismatched or incorrect fasteners could cause damage to the vehicle or possible personal injury As many of the procedures in this manual are in terrelate...

Страница 11: ...s bolt and nut and allow to dry for 30 seconds 3 Choose proper strength Loctite threadlocker 4 Apply several drops along the threaded hole and at the bottom of the hole 5 Apply several drops on bolt t...

Страница 12: ...EAD REPAIR Stripped Threads 1 Release agent 2 Stripped threads 3 Form A Thread 4 Tape 5 Cleaned bolt 6 Plate 7 New threads 8 Threadlocker Standard Thread Repair 1 Follow instructions on Loctite FORM A...

Страница 13: ...ket on mating surfaces and assemble immediately NOTE If the cover is bolted to blind holes above apply proper strength Loctite in the hole and on threads Tighten If holes are sunken apply proper stren...

Страница 14: ...trength Loctite on lead ing edge of outer metallic gasket diameter NOTE Any Loctite product can be used here A low strength liquid is recommended as normal strength and gap are required 4 Install acco...

Страница 15: ...2 M4 18 3 M4 27 4 M5 35 8 M6 71 9 M6 80 10 M6 89 11 M6 97 12 M6 106 N m FASTENER SIZE 8 8 grade Lbf ft 21 M8 15 22 M8 16 23 M8 17 24 M8 18 25 M8 18 43 M10 32 44 M10 32 45 M10 33 46 M10 34 47 M10 35 48...

Страница 16: ..._____________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________________...

Страница 17: ...ions After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publications After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publicat...

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