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MMR2003_018_00_02A.FM

I

SECTION

SUBSECTION

PAGE

SAFETY NOTICE  ..................................................................................................................................

II

INTRODUCTION ..................................................................................................................................

III

01

SERVICE TOOLS AND
SERVICE PRODUCTS

01 – Service tools ............................................................................ 01-01-1
02 – Service products ...................................................................... 01-02-1

02

MAINTENANCE

01 – Table of contents ..................................................................... 02-01-1
02 – Maintenance chart ................................................................... 02-02-1
03 – Storage..................................................................................... 02-03-1
04 – Preseason preparation ............................................................. 02-04-1

03

ENGINE

01 – Table of contents ..................................................................... 03-01-1
02 – Troubleshooting ....................................................................... 03-02-1
03 – Leak test .................................................................................. 03-03-1
04 – Removal and installation .......................................................... 03-04-1
05 – Cooling system ........................................................................ 03-05-1
06 – Lubrication system................................................................... 03-06-1
07 – Cylinder and cylinder head ....................................................... 03-07-1
08 – Crankshaft/Drive gears............................................................. 03-08-1
09 – Crankcase ................................................................................ 03-09-1

04

ENGINE
MANAGEMENT

01 – Table of contents ..................................................................... 04-01-1
02 – Overview.................................................................................. 04-02-1
03 – Component inspection and adjustment ................................... 04-03-1
04 – Diagnostic procedures ............................................................. 04-04-1

05

TRANSMISSION

01 – Table of contents ..................................................................... 05-01-1
02 – Drive belt.................................................................................. 05-02-1
03 – Drive pulley .............................................................................. 05-03-1
04 – Pulley distance and alignment ................................................. 05-04-1
05 – Gearbox.................................................................................... 05-05-1

06

ELECTRICAL

01 – Table of contents ..................................................................... 06-01-1
02 – Ignition timing .......................................................................... 06-02-1
03 – Spark plugs .............................................................................. 06-03-1
04 – Alternator ................................................................................. 06-04-1
05 – Battery ..................................................................................... 06-05-1
06 – Electric starter .......................................................................... 06-06-1
07 – Testing procedure .................................................................... 06-07-1

07

STEERING/FRONT 
SUSPENSION

01 – Table of contents ..................................................................... 07-01-1
02 – Steering system ....................................................................... 07-02-1

08 

TECHNICAL DATA

01 – SI metric information guide...................................................... 08-01-1
02 – Engine ...................................................................................... 08-02-1
03 – Vehicles.................................................................................... 08-03-1
04 – Technical data legends............................................................. 08-04-1

09

WIRING DIAGRAMS

01 – Wiring diagrams ....................................................................... 09-01-1

TABLE OF CONTENTS

ZX SERIES

Содержание 2637

Страница 1: ......

Страница 2: ...2003 Shop Manual Supplement 4 TECTM LEGEND V 1000 SPORT GRAND TOURING V 1000 SPORT This supplement must be used in conjunction with the 2003 ZX Series Shop Manual P N 484 200 042...

Страница 3: ...nted in Canada Registered trademarks of Bombardier Inc This document contains the trademarks of the following companies Loctite is a trademark of Loctite Corporation Molykote is a trademark of Dow Cor...

Страница 4: ...GINE MANAGEMENT 01 Table of contents 04 01 1 02 Overview 04 02 1 03 Component inspection and adjustment 04 03 1 04 Diagnostic procedures 04 04 1 05 TRANSMISSION 01 Table of contents 05 01 1 02 Drive b...

Страница 5: ...t strongly recommended when considering replacement of any com ponent Dealer and or distributor assistance should be sought in case of doubt The engines and the corresponding components identified in...

Страница 6: ...R COUNTRY MODEL NUMBER GRAND TOURING E SPORT V 1000 2 tone Blue U S CDN 2638 GRAND TOURING E SPORT V 1000 2 tone Blue EUR 2644 LEGEND E SPORT V 1000 2 tone Blue U S CDN 2637 A32H0DA 1 2 B P S 1 5 9 2...

Страница 7: ...er square inch LH left hand LO low LT long track m meter MAPS manifold air pressure sensor Max maximum Min minimum mL milliliter mm millimeter mn minute MPH mile per hour MPI multi protocol interface...

Страница 8: ...case nut must be torqued to 4 N m or 35 lbf in This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog Exploded view assists you in identifying parts a...

Страница 9: ...oved before small bushing installation Coat bushing outside diameter with Loctite 609 P N 413 703 100 Install bushing as following photo A03D1YA 529 031 300 529 031 200 A03D1ZA 529 031 300 529 031 200...

Страница 10: ...replaced by customary fasteners or vice versa Mismatched or incorrect fasteners could cause damage to the vehicle or possible personal injury As many of the procedures in this manual are in terrelate...

Страница 11: ...s bolt and nut and allow to dry for 30 seconds 3 Choose proper strength Loctite threadlocker 4 Apply several drops along the threaded hole and at the bottom of the hole 5 Apply several drops on bolt t...

Страница 12: ...EAD REPAIR Stripped Threads 1 Release agent 2 Stripped threads 3 Form A Thread 4 Tape 5 Cleaned bolt 6 Plate 7 New threads 8 Threadlocker Standard Thread Repair 1 Follow instructions on Loctite FORM A...

Страница 13: ...ket on mating surfaces and assemble immediately NOTE If the cover is bolted to blind holes above apply proper strength Loctite in the hole and on threads Tighten If holes are sunken apply proper stren...

Страница 14: ...trength Loctite on lead ing edge of outer metallic gasket diameter NOTE Any Loctite product can be used here A low strength liquid is recommended as normal strength and gap are required 4 Install acco...

Страница 15: ...2 M4 18 3 M4 27 4 M5 35 8 M6 71 9 M6 80 10 M6 89 11 M6 97 12 M6 106 N m FASTENER SIZE 8 8 grade Lbf ft 21 M8 15 22 M8 16 23 M8 17 24 M8 18 25 M8 18 43 M10 32 44 M10 32 45 M10 33 46 M10 34 47 M10 35 48...

Страница 16: ..._____________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________________...

Страница 17: ...ions After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publications After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publicat...

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